Monday, April 08, 2019
42:24
WMS, WES, WCS – Which Warehouse System Has The Ball?!
10:30 AM - 11:15 AM
Abstract
Automation continues to play an increasingly important role in the modern distribution center. Smaller, more frequent shipments, across a growing variety of items, and faster delivery expectations are increasing the performance pressure in DCs and leading shippers are investing for the future. Today’s newest electro-mechanical hardware and robotics are part of the puzzle, but what about all of the available software options? What solutions are best suited for which roles and what are their typical characteristics? And what about the interaction and leverage of your workforce? The most flexible, creative, and dynamic resources in the building are your people. How can you best orchestrate work across both man and machine, and which systems are best positioned to drive maximum utilization and distribution center throughput?Takeaways
Where should the line be drawn between WMS, WES, and WCS to maximize the effectiveness of all resources in the distribution center? What key factors should your team consider as you take your operation to the next level? Be sure to attend this session to learn more.
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46:08
The Future of Drone Delivery and How Everyone Can Benefit From It
10:30 AM - 11:15 AM
Abstract
This session will review the North Carolina UAS Integration Pilot Program. NCDOT’s pilot project will test drone flights that go beyond the operator’s line-of-sight. The pilot includes: Medical package delivery across an urban medical network and rural package delivery originating from or near an urban center. Local package delivery originating from a moderately sized town’s shopping center to a nearby athletic park. Infrastructure Inspection of State assets including roads, bridges, dams and waterways.
Takeaways
The Future of Drone Delivery and How Everyone Can Benefit From It
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44:21
Optimizing the Future Connected Supply Chain
10:30 AM - 11:15 AM
Abstract
The supply chain is evolving at record pace. What is driving this change? Is your organization positioned to leverage the technologies and processes that will spur continued growth and optimize your facility, your labor and your personnel expertise? Takeaways
Learn how to leverage technology, best practice processes and your labor assets to achieve optimized operations in the future connected supply chain.
35:40
Energy Management Through Peak Shaving and Demand Response: New Strategies for Facility Energy Savings through Charger and Battery Fleets
10:30 AM - 11:15 AM
Abstract
Energy efficiency initiatives are increasingly making their way into manufacturing and distribution facilities as part of corporate initiatives to reduce usage and cost as well as meet sustainability goals. Peak shaving and demand response are two strategies that can be employed to achieve these goals. Peak shaving is the process of reducing the amount of energy purchased from the utility company during peak hours when the charges are highest. This allows end users to reduce demand penalties and the corresponding demand charges during peak periods. In addition, peak shaving also helps the utility provide maximum base load power without starting expensive to operate peaking generators. Many utilities may offer incentives to customers implementing peak shaving programs thus reducing their energy costs. Demand response (DR) programs, on the other hand, seek to reduce peak demands during times when reliability may be threatened or wholesale market prices are high. As such, DR focuses on reducing demand temporarily in response to a price change or other type of incentive, particularly during the system’s peak periods. End users receive compensation, either through utility incentives or rate design, to reduce non-essential electricity use or to shift electric load to a different time, without necessarily reducing net usage. Since battery and charger fleets constitute a significant percentage of the electric load demand at manufacturing and distribution facilities, managing the charger and battery fleets’ energy use and demand through peak shaving and demand response will offer these facilities numerous opportunities to meet their energy saving and sustainability goals. This seminar will highlight the key aspects of peak shaving and demand response strategies and how they can be implemented in manufacturing and distribution facilities with charger and battery fleets.Takeaways
• Understanding peak shaving and demand response programs for charger and battery fleets
• Understanding technologies required to implement peak shaving and demand response programs for charger and battery fleets
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39:09
More than the robot: how software unlocks greater value for customers
10:30 AM - 11:15 AM
Abstract
You’ve probably heard a lot of talk about mobile robotics and the value it generates for warehouse operators today. Most mobile robots are focused on removing the long walk. But eliminating the long walk is just one of 3 areas for improvement in the warehouse.
Now, leading companies are using directed workflows to make the picking task easier, and machine learning and artificial intelligence to reduce the number of aisles an associate needs to travel through and the number of steps they need to take.Takeaways
1. Removing the long walk is table stakes when it comes to mobile robots.
2. How machine learning and artificial intelligence reduce the in-aisle walking.
3. How follow the robot directed workflows make picking faster and remove errors.
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27:10
The Roles and Responsibilities of an Executive for Implementing a Robotics and Automation Strategy in Materials Handling
10:30 AM - 11:15 AM
Abstract
A recent industry survey found that over 37% of organizations top challenged were the lack of a robotics champion and top management support when implementing a project. This point helps to emphasize the need for the Chief Robotics Officer (CRO) role to support an increase in the number of robotics related initiatives across industries. Companies of all sizes: large, mid, and small are looking at robotics and automation to help propel the operation into the modern era.
Takeaways
What is the role and responsibilities of a robotics champion?
How does the role fit into your overall organizational chart? Who will they report to? Who will report to them?
What skill set is required for this role to implement an effective robotics strategy?
How to recognize the pros and cons of having a dedicated robotics champion within your organization.
What are the characteristics required of this executive to be effective with fellow team members and other departments?
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40:13
AGVS of MHI presents: Applications Segmented by Subdivisions
11:15 AM - 12:00 PM
Abstract
In this seminar you will gain an understanding of how you might utilize AGV technology by looking at examples of existing users. Users will be categorized by market segments and the AGV applications will be discussed in detail, to include vehicle types, guidance types, as well as charging and battery management. Also, discussed will be the rationale for the types of AGVs used well other application specific information pertinent to the system.Takeaways
A greater understanding of the most utilized types of AGVs for specific types of applications and industry segment and why they are chosen.
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35:23
ASRS of MHI presents: Benefits of ASRS for Warehouse Automation
11:15 AM - 12:00 PM
Abstract
Automated storage and retrieval systems (ASRS) enable warehouse operations to be efficient and productive while reducing operating costs. See how an automated storage solution can be the most effective method of buffering, sequencing and storing inventory in your operation. With the rapid expansion of Distribution Centers and the low unemployment the challenges to support optimal levels of inventory and to fulfill the high variation of customer order and delivery demands has become paramount. The historic solution of throwing labor at a problem is no longer acceptable. Labor shortages and the increasing costs for skilled labor now more than ever make it almost impossible sustain a profitable business.
In this seminar, attendees will learn the Benefits of deploying various types of ASRS solutions for handling pallets, totes, cartons, containers, etc…; and more importantly how this mitigates the business opportunities present in today’s rapidly changing production and distribution environments.Takeaways
• Understand the many ways an ASRS can optimize your operation
• See examples of how ASRS is being applied today
• Review the compelling business benefits realized with ASRS
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37:07
Passive RFID : The Essential Data Collection Backbone of IoT
11:15 AM - 12:00 PM
Abstract
Alien technology will explore and illustrate the role of passive RFID data collection in IoT/Blockchain environments. Passive RFID is the only data collection methodology that can efficiently gather massive amounts of data quickly and efficiently, and thus empower true IoT execution.
What you will learn from this session is the following:
* You will learn how passive RFID is enabling IoT/Big Data implementations in warehouses, distribution centers, and manufacturing plants
* You will also learn critical best practices for successful and efficient passive RFID implementations, including :
1. Tag selection
2. The difference between tracking and location methodologies
3. The expectation levels you should have for passive RFID performance
Takeaways
In this session, Alien Technology, the pioneering leader in the manufacture of passive RFID IC's, tags, and readers, will illustrate the compelling role this technology has been playing to an increasing degree in the implementation of manufacturing, distribution, and fulfillment data collection systems. Because passive RFID can collect so much data at such a rapid speed, at 99%+ read rates, and without human intervention, it is truly the only data collection technology suitable for high volume IoT/Blockchain environments. In addition, Alien will present the current status of the passive RFID industry, including important industry trends in tag development, fixed and handheld reader development, and adoption rates. If you've though about implementing passive RFID in the past, or if you did implement the technology in the early 200's before i matured...it is time to take another look.
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43:52
Forklift Fleet Replacement and Acquisition Strategies
11:15 AM - 12:00 PM
Abstract
Focus on dollars - not cents when it comes to managing your forklift fleet. Forklift fleet replacement strategies and acquisition strategies will help to minimize unexpected downtime while working to maximize productivity and reduce expenses.Takeaways
" Develop metrics that will allow you to properly determine when your lift truck has reached the end of its economic life.
" Develop a comprehensive fleet replacement strategy
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43:08
Workstations: Basic Steps That Can Improve Productivity and Reduce Operator Injuries
12:00 PM - 12:45 PM
Abstract
In this session you will learn how a proper, ergonomically-designed workstation can improve productivity up to 25 percent and reduce repetitive motion workplace injuries.
Automation has been the driver to improve productivity for decades but the manual tasks left for humans are often repetitive and time consuming. Work-related Musculoskeletal Disorders (WMSDs) are injuries associated with soft tissues such as muscles, tendons, ligaments, joints and the nervous system caused by repetitive motions. Nationally WMSDs account for 34 percent of all lost workday injuries/illnesses costing companies over $20 billion annually.
The area where an associate performs these recurring tasks is often an afterthought in the material handling process. Investing a little time to plan a work area can yield significant savings.
Takeaways
• How to use a simple workstation planning process to reduce handling, increase speed, improve accuracy and lower overall costs
• How to apply basic ergonomic principles to workstation design to reduce operator injuries and turnover
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46:20
Need to Unify Commerce? Look to OMS. Why OMS in the Cloud is the Key to Unifying Commerce and Optimizing Customer Engagement
12:00 PM - 12:45 PM
Abstract
To remain competitive and deliver a consistent, stellar brand experience, omni-channel organizations must rapidly enable agile, customer-centric commerce across the enterprise. A next-gen OMS on a unified commerce cloud platform is the lynchpin solution providing enterprise inventory visibility, optimal order orchestration and enabling your company to deliver personalized experiences and buy/fulfill/return anywhere commerce. Takeaways
Find out how retail leaders are:
- Integrating and leveraging OMS in as little as 8 weeks, managing high order volumes and data sets
- Obtaining a single enterprise view of item, order, inventory, customer and payment
- Benefitting from a next-gen OMS on a common platform alongside POS, PIM, vendor drop shipping, store fulfillment, e-Commerce and EDI
- Enabling buy, fulfill and return anywhere, customer-centric commerce
- Delighting customers to drive more sales and improve competitive advantage
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37:42
Sales: The Best Play in Your Digital Transformation Playbook
12:00 PM - 12:45 PM
Abstract
Prior to Industry 4.0, production was the bottleneck to growing a successful company and customer base. Now, the bottleneck in manufacturing is the front end sales process. Specifically, the bottleneck is an inefficient quoting process involving large, static excel spreadsheets, a cumbersome back and forth between sales, the customer, and the engineer, and multiple quote iterations. This can all be remedied with sales enablement technology. To ensure a streamlined process from customer to sales to shop floor and back to the customer, sales processes must be overhauled and aligned with current sales enablement technology. Manufacturing sales must be as advanced as the shop floors that support them. Without leveraging sales enablement technology in conjunction with shop floor process improvement, an antiquated sales process becomes the new bottleneck limiting corporate growth and stifling Industry 4.0 investment. Why spend money to improve the bottom of the production process if the top of the process (sales) is still horribly inefficient? Always remember, sales drives production.Takeaways
-Understanding why sales belongs in the Industry 4.0 conversation.
-Where to start in your transformation journey.
-How to prepare.
-What to expect if you transform your sales process successfully.
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36:20
Warehouse Transformation: How Leading Companies Increase Efficiencies & Savings with Self-Serve Automation
12:00 PM - 12:45 PM
Abstract
Industry 4.0 is an opportunity for companies to improve their operations in a distinct and measurable way. In fact, investing in supporting technologies like self-serve automation is providing companies a sustainable competitive advantage. But Industry 4.0 has also brought an unprecedented amount of disruption to the supply chain as companies plan how they’ll invest their time, technology and talent.
As companies digitalize critical operational processes, self-serve automation solutions in particular have become a well-established, best practice. Automating low value tasks, so employees can focus on more valuable work is having a major impact.
Leading global companies are automating mobile device management and inventory replenishment to increase efficiencies and savings. These solutions are also extending their continuous improvement and Lean initiatives.
Learning about their experiences and how they achieved these impactful results will help you plan for and navigate your next Industry 4.0 project, whether it’s early days for your company’s digitalization efforts or you’re further along and moving from core operational processes to supporting areas.
Takeaways
Top takeaways for seminar attendees include:
1. How the cost of not upgrading is usually higher than the cost of adopting new technologies.
2. How to sort through which automation technologies make the most sense for your needs.
3. How you can create solutions with little to no capital expenditures.
4. How to involve the end-users early on to ensure a successful implementation.
5. How to ensure you can show the ROI of your Industry 4.0 initiatives.
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26:57
How cutting-edge technology can affect a company’s appeal to an increasingly younger workforce
12:00 PM - 12:45 PM
Abstract
Companies today are turning to technology and automation to help reduce labor requirements within their supply chain. However, there may be additional, hidden benefits when it comes to appealing to today’s younger workforce. Collegiate programs focusing on industrial technology, robotics, and more continue to expand and these highly skilled professionals will gravitate towards environments conducive to cutting edge technology. In this session we will discuss the rise in technological degrees, how to leverage the technology that is out there, the benefits this may have on your operation, and present the results of how implementing cutting-edge technology impacted our operation.Takeaways
Cutting edge technology can help appeal to a highly skilled, younger workforce
What we discovered by going high-tech and how that can help guide you
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29:54
The Business Case for Automation: The Financial Considerations
12:30 PM - 1:15 PM
Abstract
Learn how to impress your CFO with an insightful business case for your automation project. The speaker will highlight the key decision criteria and financial analyses you will need to get his or her approval. In a nutshell, you just need to know how to speak the language of finance- cost of money, NPV, and payback. Takeaways
How to gain approval for WA projects by understanding how to perform financial analyses.
The key criteria to focus on to gain project approval.
How to integrate analyses and the language of finance to present a business case to win a project approval.
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40:29
Warehouse drones for automated inventory management
12:45 PM - 1:30 PM
Abstract
According to MHI and Deloitte, there are two primary forces driving investments in technology in the supply chain and logistics industry: Customer demands and workforce shortage. To the company that is still using clipboards, spreadsheets, and outdated manual electronic readers to track inventory, it’s time to wipe the slate clean and get up to speed with digital inventory that is powered by advanced technologies like robotics, drones, and artificial intelligence. We will discuss how organizations that have invested in digital inventory technology are gaining an edge in understanding inventory levels and being able to move inventory faster throughout the supply chain. These companies are also redirecting their staff to handle high value activities and empowering their teams with rich information, which can then be revisited at any point and time and can be used to make better decisions.Takeaways
Learn what digital inventory technologies are available and delivering value to organizations
Understand how autonomous drones and robotics can help you better manage your inventory levels
Understand if your operation is a good fit for this type of technology
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34:32
newCommerce: E-commerce’s effect on Network, Facility Design and Real Estate Strategies
12:45 PM - 1:30 PM
Abstract
This seminar will communicate how the growth of e-commerce has affected supply chain networks (facility locations and mission), facility design for both major hubs and last mile e-commerce facilities and real estate pressure to find locations for all the links in the e-commerce and retail supply chains. All these pressures, and the changes in reaction, are effectively defining the needs for what could be called the “New Commerce” supply chain. Takeaways
• How are networks changing to meet the challenges of ecommerce customer demands as e-commerce volume waxes and brick and mortar volume wane.
• How are assets in retail supply shifting in their roles to address the changing mix of e-commerce and brick and mortar volumes
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29:34
Connecting Warehouse Data for Overall Logistics Effectiveness
12:45 PM - 1:30 PM
Abstract
As the technology for managing, processing and analyzing data matures, we have the ability to combine many types of data to build a holistic view of our operations and facilities. Break down the silos between your existing data -- stored in ERP and WMS systems, SCADA systems, CMMS systems -- and combine IOT sensor technology to get access to even more data. Having universal access and constructing the links across previously disconnected information is the foundation for measuring and improving your overall logistics effectiveness. Increase labor productivity, increase automation throughput, reduce equipment downtime and maintenance wrench time, and extend the life of your facilities as your business scales. Use real-time alerts to take immediate action on operational or equipment issues, look at daily and historical trends to adjust your optimize your operations, and use predictive algorithms to maintain equipment before it breaks. Use the power of data to stay lean (remove waste) and agile (respond to business changes). Takeaways
- Data platforms have matured to enable us to access and combine multiple data sources to get a complete view
- A broader approach is needed to unite order fulfillment and facility lifecycle management to holistically enhance labor, automation, equipment and maintenance performance
- Overall Logistics Effectiveness is a way to benchmark and improve warehouse productivity
- Start small with targeted focus areas, and then increase breadth over time
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28:30
Parametric Manufacturing
12:45 PM - 1:30 PM
Abstract
Imagine if companies could move away from the complexity of using part numbers to describe products and its structures, to a simplified way of ordering and manufacturing configurable and/or customizable products. With Parametric Graphical Configuration (PGC) and Parametric Manufacturing, companies could enhance the customer's experience by providing more than just static product offerings and dimensions, as well as reduce the time and complexity of engineering a warehouse.
The term parametric refers to the use of certain parameters that can be edited to manipulate or alter the end result of an equation or system. PGC is a system in which all of the rules, parts, pricing, materials are all programmed into one symbol to ease the sales and ordering process of a manufacturer. Parametric Manufacturing takes that one step further, by including manufacturing process and supporting its informational technologies to streamline the ability to manufacture mass customizations.
Mass customization, or configure to order, has emerged as a business frontier for manufacturing and service industries. At its core, mass customization is about providing products and services that are tailor-made to each customer's demands and wishes, while keeping manufacturing, distribution costs and delivery times at levels comparable to mass production.
While manufacturing has evolved significantly during recent decades through robotics, lean principles and ERP systems that control and optimize production, the information necessary to specify each order is still stuck in the traditional, rigid and limiting use of part numbers. Before the advent of lean production, CNC machining and robotic manufacturing, part numbers made sense because manufacturing supported only a limited number of variants. However, with lean production, there is no need for preproduction and storage other than predictive – what is anticipated by the manufacturer. With CNCs and robotics, products can be customized to any dimension (within the limits of the machine producing it, the maximum size of the material used and other engineering limitations).
We've seen many examples in which product complexity, or custom orders, gives rise to operational complexity – which in turn creates an overall business complexity leading to poor profitability and limited competitive opportunities. The front-end of the problem is the inability to efficiently handle the large amount of configurations in the sales and order process. The complete planning and specification of most such products today still has to "pass through" the bottleneck of part numbers, severely reducing the customer experience and product options that can be given to buyers. Every customer order is unique and has its own challenges. Predefined limits based on part numbers make even the smallest change in an order a cumbersome and costly exception to the otherwise streamlined production chain.
During this seminar you'll take away an understanding of Parametric Manufacturing and why it is the future for material handling. We will also dive into the evolution of manufacturing and how we got to where we are today. Lastly, we will help your organization understand how it can leverage technology to tackle the next turning point of manufacturing. Takeaways
Understanding of Parametric Manufacturing
Why Parametric Manufacturing is the future for material handling
The evolution of Manufacturing/production and how we got to where we are today
How organizations can leverage technology to tackle the next turning point of manufacturing
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34:41
How to Develop a Robotics and Automation Roll Out Plan
1:15 PM - 2:00 PM
Abstract
Companies should have a strategy for implementing robotics which prioritizes key processes, provides clear financial metrics including communication and training for employees; starting with a pilot program, and documents and communicates lessons learned from the pilot. A shotgun approach that selects a number of low volume very different processes involving different suppliers should be avoided.Takeaways
Tips on how to pick key process for automation.
How to approach metrics management.
Positioning your pilot to learn and improve your automation roll out plan.
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36:32
From Barcodes to Blockchain: Leveraging GS1 Standards for your Enterprise
1:30 PM - 2:15 PM
Abstract
Join Barcoding, Inc.'s Peter Zalinski for a lively discussion on how enterprise labeling and GS1 standards empower your global supply chain. With extensive experience in barcode standards and implementation of barcoding solutions, Peter will guide your organization through reasons why barcode standards are vital and how you can handle all the new technology coming down the pike. By joining this session, you'll find the answers you need to make your organization more efficient, accurate, and connected.Takeaways
How to use strategic enterprise labeling to drive your organization forward
Best practices in GS1 barcode standards
Understanding the impact of new technology, like blockchain
Future-proofing your supply chain
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41:50
Free Your Data: It’s Time to Realize the True Value of Your Distribution Data
1:30 PM - 2:15 PM
Abstract
Every day companies generate huge amounts of data in their distribution operations. Most companies have no idea how much data they are creating, let alone how to create real value with the data that they are generating. Because most people associate data with building analytics, they limit their ability to unlock many additional benefits that their data can provide. In this session, we will discuss how companies can, not only, eliminate the need for manually generated analytics and move into a true real-time analytics environment, but we will also present a number of additional ways companies can use the same dataset to achieve additional cost savings and value for their operation. Join us to learn about cutting edge technology that can help you “Free Your Data,” so that you can finally create real-time operational analytics and use your data in ways that you may not have previously considered.Takeaways
1. Learn about the biggest challenges companies face in accessing and creating value from their distribution data, and how to overcome those challenges.
2. Discover the latest advances in technology to eliminate the need to manage analytics on spreadsheets, better manage your distribution data, and the impact it can have on your operations and distribution centers.
3. Learn new ways, in addition to real-time analytics, to use your distribution data to reduce cost and increase performance to your operation.
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31:59
Doing Business on The Edge: Voice in the Warehouse Today
1:30 PM - 2:15 PM
Abstract
Over the last decade, voice technology has become a catalyst in the re-engineering of warehouse processes and has delivered quantifiable business results. Voice is a proven technology in the Supply Chain and enables businesses to compete and win in today's environment where operational excellence meets consumerization of infrastructure and thrive in a disposable world. The fourth industrial revolution is upon us and voice not only meets the challenges that it represents, it takes it to 'The Edge' where only those who embrace voice as a game changer will succeed.Takeaways
- Gain a deep understanding on how Voice is growing due to eCommerce and smaller orders
- Learn why Supply Chain Execution is much more than a WMS
- Understand how Voice is adaptable in the warehouse no matter what the infrastructure
- Explore how Voice enables businesses to reach its potential through operating on 'The Edge'
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17:23
Cloud Robotics for On-Demand Automation: AMRs Deliver 2-3X Performance with 3-6 Month ROI
1:30 PM - 2:15 PM
Abstract
Autonomous Mobile Robots (AMRs) are becoming mainstream and demonstrating impressive levels of safety, speed and flexibility in global e-commerce, manufacturing and retail organizations. Combining AMRs with cloud technology, Cloud Robotics is a further advance that eliminates the key barriers and risks in AMR deployments and delivers On-Demand Automation, which enables automation assets to be deployed and redeployed easily, at will. Learn from robotics and automation expert Melonee Wise, CEO of Fetch Robotics, how an on-demand automation strategy can transform your warehouse operations and achieve ROI in 3-6 months.Takeaways
1. Discover how cloud robotics reduces the time, costs and risks of AMR deployments
2. Hear how AMRs have matured and delivered proven results in production deployments
3. Learn how to identify sites and workflows with the easiest deployment and greatest ROI
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38:39
Mobile Robotics: Enabling Next Gen Data Applications
1:30 PM - 2:15 PM
Abstract
Learn how to evaluate your need for robotics and deploy a time saving technology. Takeaways
-Identify time consuming and repetitive tasks
-Look at the opportunity cost
-Evaluate the entire workflow, not just the individual task
-Sharing & Leveraging Robot Data
-Analytics & IOT
14:38
Formulating a Workforce to Adopt and Support Your Initiatives
2:00 PM - 2:45 PM
Abstract
The labor shortages that retail, fulfillment, and manufacturing industries face today are likely to get worse before they get better. Aging baby boomers are leaving the workforce and according to a study conducted by The Conference Board, this impact will be seen over the next 10 to 15 years. Businesses are having a hard time finding reliable and dependable people for the repetitive tasks these industries need in order to meet increasing consumer demands.
With not enough people today to fill these positions, including robotics in the labor force, it is quickly becoming a necessity to find ways to remain competitive. Business executives need to start building a culture that accepts people and robots working together. Investing in a robotics program now will keep your business scalable and allow you to remain competitive.Takeaways
How the global labor market is trending. How will a robotic workforce make your business competitive?
Why it is important to build a culture to incorporate robots into the workforce?
Why should businesses invest in robotics now?
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25:20
What’s Next in Big Data and Fleet Management?
2:15 PM - 3:00 PM
Abstract
The interconnectivity of material handling facilities is revolutionizing how fleet management decisions are made. To best understand how your fleet is operating, fleet management systems should be the driving force behind reducing maintenance costs and downtime.
Fleet management systems collect real-time truck data to determine which trucks aren’t being used enough to justify their maintenance costs or have reached an age in which they are requiring a lot of downtime for maintenance. Using this predictive analytics data to make informed decisions about your fleet will drive productivity and efficiency to meet tomorrow’s deadlines.
Takeaways
This seminar will highlight how to leverage predictive analytics to:
• Reduce lift truck maintenance costs and downtime
• Make data-based decisions about right-sizing and right-typing your fleet as well as fleet replacement
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21:13
Rapid Deployment With Virtual Technologies
2:15 PM - 3:00 PM
Abstract
Are you planning your next-generation IoT-based automated fulfillment center, launching a killer invention, or taking your product to the next stage ahead of your competition? No matter what your vision, strategic use of digital twin simulation and emulation technologies can significantly cut your launch times and costs, and help ensure worry-free deployment. Coupling state-of-the-art virtualization technologies with your customers’ knowledge and tight feedback can foster rapid innovation and agility, reduce risk, and forge valuable partnerships between you and your customers. This seminar will demonstrate key technologies and best practices to conceptualize, develop, optimize, and even stress-test your systems before pouring concrete or bending any metal.Takeaways
1. Learn how strategic use of virtual simulation and emulation technologies can accelerate your deployment and significantly reduce risk.
2. Learn how to leverage the same investment across the entire life cycle of the product.
3. Bringing your product to life in a virtual environment makes it possible to fully engage your stakeholders from the very beginning, leading to higher quality systems and products.
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31:29
EASE COUNCIL of MHI presents: Fully Diagnose the Problem Before you Prescribe the Cure
2:15 PM - 3:00 PM
Abstract
In today's fast paced industrial atmosphere where budgets are tight and time is a premium deciding how to solve manual material handling ergonomic problems is often done in haste. The attitude that a little improvement is better then no improvement, doing something now is better than waiting for the ideal equipment solution leads to less than desirable results. It may mitigate the ergonomic issue, but it does not fix the problem; it just lessons it impact. Comprehensive evaluation and research of all the issues will lead to complete, thorough solutions that really do "fix the problem" and are most often least expensive in the long run. Lots of pictures with examples of ergonomic problems half solved are supported by examples of things done right, whole solutions and positive results. Takeaways
1. Learn how to look beyond the obvious to see the core problem behind the ergonomic issue.
2. Understanding that ergonomic issues in industry are production issues - they are production bottlenecks.
3. Evaluating researching and understanding a core problem requires a real effort, but the rewards are worth it
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27:16
Current European Trends in Material Handling Technology
2:15 PM - 3:00 PM
Abstract
This seminar provides an overview of current trends and innovations in material handling technology in Europe. In particular, this seminar looks at:
• Sensor technology in material handling applications
• Advanced driver-assistance systems for lift trucks
• Autonomous vehicles
• Cobots (collaborative robots) for warehouse applications
With award-winning forklift safety technology and deep relationships with major European lift truck OEMs, ELOKON has a unique view of trends in industrial truck management. In this seminar, the company will share insights into the latest technological advances in Europe that are making material handling safer and more efficient.Takeaways
• How new technologies are driving material handling innovations in Europe
• How sensors are reducing workplace accidents in automotive applications
• How digitization is improving industrial vehicle productivity
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45:12
Reuse Is Today’s Way for Transport Packaging
2:30 PM - 3:15 PM
Abstract
Explain why a reusable packaging system is “today’s way” to transport goods and discuss steps to get started with reuse
-Macro forces and global trends
-Achievable business values
Takeaways
-Today’s environmental, political and business climates are requiring more material reuse solutions
-Reusable transport packaging systems can deliver performance, cost-savings and sustainability through entire supply chain
-Four essentials: Business model, product design, collaboration and reverse logistics
-Technology is enabling reuse to breakthrough new levels
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27:00
The Future of Supply Chain Planning: How Artificial Intelligence Disrupts the Status Quo
3:00 PM - 3:45 PM
Abstract
Traditional supply chain planning doesn’t deliver real-time data, improve on-time to customer performance, offer flexibility to meet rapidly changing requests or conditions, nor provide any visibility. Learn how NextGen Technologies are utilizing Artificial Intelligence (AI) to optimize transportation execution. This seminar will focus on how AI boosts value through automated decision making - without need for human input of rules or analysis. By leveraging the power of AI, interactions between suppliers, customers, and service providers more automated, intelligent, and efficient. Join us to explore data and case studies showing how AI can replace supply chain planning.Takeaways
1. Supply chain benchmarking is inefficient and historic data can’t predict future outcomes
2. How AI provides unmatched flexibility for supply chains to respond to unforeseen events
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39:50
Workforce Management Software: Take the Pain out of Staffing Your DC
3:00 PM - 3:45 PM
Abstract
One of the most important job factors for the average hourly warehouse worker is flexibility. Attend this dynamic session to discover how companies are rethinking the ways they manage employees and the software tools they’re using to do it. This is a proven method for reducing turnover, increasing adaptive and flex scheduling and reducing overtime. We'll use a real-world example with customer case study data to illustrate how to harness the power of Workforce and Labor Management software together so that you can offer employees flexibility while taking the pain out of the peaks and valleys of staffing a distribution center for management. (Customer representative will join us if able)Takeaways
Brief explanation of workforce and labor management software
How workforce management offers flexibility for the warehouse worker
How to harness the power of workforce and labor management software together
Customer case study/real-world application
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42:54
Robotic Capabilities Within the Warehouse
3:00 PM - 3:45 PM
Abstract
We will discuss systems maximizing performance with mobile, scalable, flexible, and portable robotic solutions, making businesses more agile, adaptable, profitable, and successful in today’s dynamic marketplace.
There is a new world of automation options on the market to enhance distribution operations that utilizes autonomous and fixed position robots. Traditionally, products are moved around a DC/FC using humans, human operated machines, or conveyor systems that have been around for decades. Although robots have been around for many years, until recently, they have been very limited in capability, functionality, and performance in the world of distribution and order fulfillment. Today, there are many types of robots available to help with DC/FC operational tasks. These robots can assist with loading, unloading, sorting, picking, transportation, storage, delivery, and quality audits. Robots helping with these tasks come in all shapes and sizes. They also use different forms of navigation and technology. This session will focus on the robots that assist with the picking and sorting of items that go into a unique order.
In the past the focus for evaluating automation was typically about the Return On Investment (ROI). However, more and more companies are considering automation because they are not able to grow their capacity, staff their current manual operations, or meet customer requirements. Projects that traditionally focused on cost reductions are increasingly focused on the ability to get orders to customers, particularly in peak seasons. To meet this demand, there are robotic solutions that have been developed that focus on automated solutions for distributors.
Tompkins Robotics, a business unit of Tompkins International, is focused on the robotic automation of distribution operations. Our primary system t-Sort consist of autonomous mobile robots that sort a wide range of items and parcels to consolidation points. t-Sort is the world’s first portable, automated material handling sortation system that is creating a huge paradigm shift in the supply chain and how the basic distribution function of order fulfillment is accomplished.
RightHand Robotics (RHR) is a leader in providing end-to-end solutions that reduce the cost of eCommerce order-fulfillment of electronics, apparel, grocery, pharmaceuticals, and countless other industries.Unlike traditional factory robots that can be complex to set up and are singly purposed, RHR solutions are simple to integrate and adaptable to improve the utilization of many different customer workflows.Takeaways
• Understand the drivers of the automation revolution in distribution
• Understand the range of robotic systems available
• Learn about some key players and their main features
• Learn some guidelines on how to best leverage robotic automation for your operation
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44:23
Transforming Material Handling at Lockheed Martin with Collaborative Robotics
3:00 PM - 3:45 PM
Abstract
Inventory optimization needs across the multi-echelons of a risk adverse, complex and mature supply chain drove Lockheed Martin to invest in the most recent advancements in robotic technologies. In this session Corey Cook will explain how robotics is co-enabling the defense supply chain of the 21st century. Corey will detail the unique requirements and challenges he overcame and how metrics change as you move from conventional to robotic material handling equipment.Takeaways
Get a sneak peek into Lockheed’s roadmap, which includes onboard aircraft diagnostics sending part requirements to the warehouse in real-time. The part will be picked by a robot and delivered to a technician prior to the aircraft landing.
Learn the metrics used when moving to robotic automation.
Gain an understanding of the unique requirements of the defense industry.
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36:32
How Can You Justify Investing in Emerging Technologies?
3:00 PM - 3:45 PM
Abstract
Bots and other emerging technologies are being adopted in greater numbers. Before they can make their way from the show floor to the warehouse floor a compelling business case is needed. We'll take a look at the newest technologies helping to optimize distribution operations and where you can look for a return on investment.Takeaways
Which technologies and applications have the strongest ROI
Things to consider as you develop a business case for new technologies
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25:42
What Supply Chain Optimization Software Isn't Able to Tell You - Considerations in facility strategy, location, design, and layout
3:00 PM - 3:45 PM
Abstract
When companies are developing their supply chain network plan, they will often turn to supply chain optimization tools to model potential network changes, inventory levels, customer assignment, and other supply chain network decisions. While these tools can help in the decision-making process, they leave out a lot of critical steps and considerations when modifying a supply chain network by expanding existing facilities or selecting a new facility location. This presentation will break down the step by step plan for modeling, designing facilities, as well as when and how to engage state and local development groups to aid in the supply chain optimization process.Takeaways
Best practices when utilizing supply chain tools in supply chain decision making processes
Key factors that are not typically considered when selecting and designing new facilities
How to engage state and local development organizations when planning or expanding facilities
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29:06
Drones for Warehouses - Fully Autonomous Inventory Counts
3:30 PM - 4:15 PM
Abstract
The latest drone technology for warehouse inventory counts have made drones fully autonomous, without any need for human piloting or battery swaps.
This allows drones to fly and recognize pallet/carton labels without any labor cost at all. However, there are still key limitations for the use of drones in counting certain types of inventory. Come learn about the potential ROI of drones and whether it is applicable to your operation.Takeaways
- Whether your warehouse is suitable for the adoption of inventory drones
- The latest technology in the industry, making drones *fully* autonomous
- Thoughts on the business case and immediate ROI
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40:58
The Journey Thus Far. An E-Commerce Story.
3:45 PM - 4:30 PM
Abstract
Two years ago, Stage Stores installed a Joey Pouch Sorter to fulfill e-commerce orders. Why did Stage Stores decide to do this? What are the lessons learned? What would they do differently? The same? In this case study, you will hear about Stage Stores’ experience with this innovative solution and how it’s worked for them over the past two years.Takeaways
What to consider when looking for an e-commerce solution
How this solution has affected their customers
How this has been a crucial part of their omnichannel experience"""
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31:05
How to gain the lowest cost of ownership for a freezer warehouse
3:45 PM - 4:30 PM
Abstract
Learn how you can achieve the lowest cost of ownership for a freezer warehouse from three of the leading industry experts, Swisslog, Primus Builders, Inc. and Lineage Logistics. Each company will reveal the most important factors in building design and construction, automation, and operations/maintenance to achieve the highest energy efficiency, capacity and throughput.
Takeaways
• Key requirements for designing and building a new freezer warehouse
• Key considerations when planning an automated facility and the savings associated
• How to operate your facility for the highest throughput and efficiency.
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32:36
How hybrid AGVs bring together the best manual lift trucks and automation to create next-generation functionality for effective material handling.
3:45 PM - 4:30 PM
Abstract
When it comes to automation, it’s often a paradigm shift for those used to manual material handling solutions to make the switch to automated solutions. Hybrid mobile automation solutions take traditional manual solutions and combine an automation pack creating a machine that can operate as an AGV and also manually operated if needed.
In this presentation, you will learn about how hybrid mobile automation solutions work and how you can apply them to your operation for quick results.
Takeaways
- Learn why hybrid mobile automation solutions offer a better value than traditional AGV solutions.
- Learn the value of using hybrid AGV mobile automation solutions over traditional manual machines in your operation.
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37:34
True Lean: It's not what you think!
3:45 PM - 4:30 PM
Abstract
An important core value of Toyota Material Handling is to “Be Faithful to Your Duties”, contributing to the betterment of industry and society. Although we are a material handling equipment manufacturer, we have a responsibility far greater than manufacturing and selling a product. We’d like to share the Lean methodology concept, and how Lean thinking and processes enhance customer satisfaction through human development and respect for people.Takeaways
• What is Lean, really? And how is Lean applied?
• How Lean supports the customer
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35:53
Exclusive Tips for Automating Your Operation
4:00 PM - 4:45 PM
Abstract
The Amazon Effect is changing customer expectations and putting pressure on profits, requiring processes and solutions that are less permanent and more flexible than traditional automation offers. This is why self-driving vehicles have risen to the forefront of supply chain as a more flexible advancement from traditional automation. Daniel seizes over decade worth of robotics and industry experience to produce valuable and tangible tips to help companies large or small successfully automate their operation. Whether you’re just beginning to explore the possibilities or actively sifting these insights will help you mitigate risk as you go through the process of evaluating potential automation solutions.Takeaways
Key steps to evaluating, choosing, launching your automation initiative.
The difference between 4th and 5th generation autonomous vehicles.
Ways to mitigate risk as your implement and scale automation.
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Tuesday, April 09, 2019
47:11
E-Commerce Distribution: Where the Click Hits the (Dock) Door
10:30 AM - 11:15 AM
Abstract
If ever-higher customer expectations, low labor availability, or seasonality taken to extremes are some of the pressures that your company is up against as e-commerce sales grow, you won't want to miss this educational session. Attend this seminar to learn about five strategies that your company can use to survive in the quickly-evolving age of e-commerce. The focus will be processes and technologies that can help drive efficiency, boost order turnaround times, and manage extreme seasonality as e-commerce order volumes rise.
Takeaways
Attendees will learn:
• How to leverage omni-channel automation to efficiently fulfill orders across multiple channels at the same time
• When it makes sense to implement technologies such as unit sorters, pocket sorters, put walls and goods-to-person systems
• About three technologies that can help manage extreme seasonality
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37:00
3PL Landscape & Selection Strategies
10:30 AM - 11:15 AM
Abstract
Session will provide information on how to select an appropriate 3PL partner; as well as how to convince prospects you would be an appropriate 3PL partner.Takeaways
* Characteristics to look for in a 3PL partner. How to write and run a bid process to ID that partner.
* What makes for a good 3PL relationship and what characteristics can lead to a failed 3PL relationship?
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36:55
Artificial Intelligence: Next-Gen Fulfillment & Sortation Solutions
10:30 AM - 11:15 AM
Abstract
The next-gen, flexible fulfillment center is here. This session will investigate the latest fulfillment breakthroughs, including the integration of Intelligent Automation and routing sortation to improve the costs, effectiveness and project lead times associated with ASRS and goods to man solutions. Hear real-life examples and takeaway actionable recommendations for your operation.Takeaways
o Uncover latest developments of Artificial Intelligence (AI) in Fulfillment
o Dissect real-world application examples
o Learn how to integrate Next-Gen Fulfillment and AI into your fulfillment operations
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46:37
Integrating Drones in Logistics and Inventory Management
10:30 AM - 11:15 AM
Abstract
As companies seek to innovate and improve internal operating procedures, the use of aerial robotics or drones as tools continues to be an appealing solution to improve last mile delivery operations and inventory management. In this session, we will discuss some of the technical and operational considerations that companies should make before using drones to transport goods or perform cycle counts inside warehouses and distribution centers. We will look at use cases and integration efforts including regulations, advancements in technology, and operational procedures. Takeaways
• Importance of evaluating the need and return of investment before investing in hardware or software
• Overcoming technology integration challenges and ensuring safe operations
• The pros and cons of using aerial robotics in logistics
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26:21
Industry 4.0, leveraging the value of data that’s everywhere
10:30 AM - 11:15 AM
Abstract
Intelligent sensors enable Industry 4.0 by providing valuable information for vertical and horizontal integration. But, whether real-time or historical, are you focused on information that is aligned with your manufacturing, supply chain and business objectives? Do you have a plan that provides purpose for the data used to diagnose problems at the machine-level, as well as analyzing the appropriate data for trending, predictive analysis, and overall operational reporting? It is important for manufacturing and supply chain operations leaders to understand this Industry 4.0 landscape from devices on the edge through an industrial infrastructure to analytics solutions throughout their operations. Your goals should include solutions that optimize the value added process, on the basis of the real time information provided by a network of connected sensors, devices and machines. Attend this session to learn more about the critical role sensors play and what to consider when planning your Industry 4.0 initiatives. Takeaways
- A clear perspective on what Industry 4.0 means for supply chain logistics
- Learn the critical role sensors play in the Industry 4.0 landscape
- Understand why setting the right goals is critical when leveraging sensor data in your material handling processes
- What to consider when planning your I4.0 initiatives
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30:05
Benchmarking Order Fulfillment Operations: How Do You Stack Up?
11:15 AM - 12:00 PM
Abstract
How do your current order fulfillment operations stack up? We will dive into how other organizations are handling order fulfillment so you can benchmark your operations against other real-life operations. From small retail items to medical products to spare parts – fulfillment is fulfillment. We’ll discuss throughput rates, labor requirements, pick accuracy and floor space consumption in three different order fulfillment operations. Takeaways
• See real world examples of how other organizations are handling order fulfillment
• Benchmark metrics you can use to compare your current order fulfilment operations
• Learn how to calculate additional revenue opportunities after implementing automation
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45:21
Voice-Directed Order PIcking - What You Need To Know
11:15 AM - 12:00 PM
Abstract
In this interactive customer panel discussion, learn what you need to know about how many of your peers have achieved industry-leading operational cost savings while improving their customer service and workforce satisfaction levels with voice-directed order picking. Get all your questions answered including: How can I determine how much value and ROI voice will deliver to my specific order fulfillment operation?Takeaways
- The benefits of voice-directed order picking
- The important ways voice solutions differ
- How to determine how much value and ROI voice will deliver to your specific order fulfillment operation
- Practical advice from taking first and next steps through implementation and change management
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33:44
From Hoverboards to Lift trucks: What you need to know about Lithium-ion batteries and the battery management systems and standards that surround them
11:15 AM - 12:00 PM
Abstract
The headlines are filled with news about lithium-ion battery fires. But are these batteries really safe to use in industrial and commercial applications? This seminar will discuss the latest advances in lithium-ion battery technology as it applies to the industrial lift truck market. An overview of the technologies that are on the market, what is being done to make these systems safe and the importance of the battery management system to the safety and operation of these batteries will be presented. A discussion of the standards that surround this technology, and which ones you need to know about, will round out this seminar along with time for questions. This seminar will give attendees a better ability to evaluate lithium battery solutions for their operation from a functionality and safety perspective. Takeaways
1. Not all lithium-ion battery technologies are alike. You will learn about the differences between LFP, NMC, LMO, LCO & NCA technologies and why should you care about which technology you choose.
2. The BMS is the key to the safety, reliability and performance in a lithium-ion battery. The electronics are just as important as the chemistry!
3. Which standards you should look for when making a decision on which lithium-ion technology to choose.
4. An understanding of what a safe lithium-ion design looks like and how to rate them. Safety must be viewed as a spectrum that runs from safe cells to a fail-safe system design to a culture of safety.
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46:53
Achieving Return on Investment : Demystifying the Hype and Achieving Implementation Success
11:30 AM - 12:15 PM
Abstract
Manufacturing and supply chain industries are going through a tremendous transformation, but what can companies do to cut through the hype and get real results?
Join fellow executives for this thought-provoking session led by industry veterans who will share real-world insights on the elements of a successful implementation. Get practical know-how that will save you time and money, and guarantee a strong ROI. Takeaways
Building the business case for implementing or growing automation.
Assessing current business processes to determine if they need to be modified.
Formulating a roll-out plan.
Managing staff morale during robotics adoption.
Effectively measuring and maintaining ROI.
Creating flexibility within your organization to make the necessary adjustments based on data analysis.
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46:27
Distributed Logistics and Automation
12:00 PM - 12:45 PM
Abstract
Digital commerce has dramatically challenged supply chains. To address these challenges new solutions, technology, and material handling is needed. This is the beginning of the era of new retail, retail innovation, a new shopping experience, game changing demand driven replenishment, and an each supply chain. This new era will place the customer in charge of the unichannel to enjoy the exploration and experience of shopping, while maximizing convenience, value, and selection. This new era of retail will drive retailers’ and brands’ success and profitability. You must understand how these digital disruptions are affecting companies supply chains and what needs to take place to respond to these disruptions. The new retail model will result in increased profitability for retailers and brands, increased customer satisfaction, and the evolution of a seamless and integrated ecosystem experience regardless of the channel. To achieve these results a total reinvention of your supply chain is required.Takeaways
• Automation, Robotics & Technology (Growth & Development)
• Inventory – Positioning, Leverage & Fluidity (Demand Predictions)
• Evolution from Omnichannel to Unichannel Retail
• Bricks & Clicks (Customer Shop)
• Retail will change more in the next ten years than the last thousand.
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20:04
Update on Piece Picking & Returns Processing
12:00 PM - 12:45 PM
Abstract
Learn how “on-demand” piece pick solutions are increasing capacity, throughput and productivity in the modern distribution center of 2019. This session will provide an overview of the processes and methods that can accommodate the requirements of e-fulfillment, in the “age of acceleration”. An overview will be provided that illustrates low-to-high volume solutions in a wide variety of market sectors, including solutions for the increasing amount of returns, typical in the world of omni-channel retailing.Takeaways
Process improvements, software and automation are being implemented successfully to support the demands of omni-channel retailers.
Cost per order shipped can be reduced using new piece picking methods.
Order processing time can be reduced from days to hours.
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32:32
The Workforce of the Future is Now: The convergence of technology and human capital
12:00 PM - 12:45 PM
Abstract
Automation, analytics and artificial intelligence are not replacing human potential, but amplifying it. The rapidly accelerating adoption of digital technology and continuous enhancements to lift truck assets over the past decade have reinvented the work experience and continue to empower a more responsive, innovative workforce that is transforming the supply chain. This new, homogeneous workforce signals a new pivot point in product design and operational efficiencies.
Users can then leverage this data to make more informed decisions and enable automated actions, thereby increasing labor productivity.
Takeaways
Users can then leverage this data to make more informed decisions and enable automated actions, thereby increasing labor productivity.
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47:32
Robots, Cobots, and Autonomous Vehicles: The Cutting Edge of Order Fulfillment
12:00 PM - 12:45 PM
Abstract
The new breed of flexible automation technologies and the changing landscape of modern order fulfillment. Learn how Autonomous Mobile Robots (AMR) can reduce labor costs in the order picking, packing, and shipping processes in your operation. You will learn how to use AMRs in the fulfillment process to reduce wasted travel and use labor more efficiently while increasing the amount of volume to meet changing business and consumer needs and expectations.Takeaways
Robots, Cobots, and Autonomous Vehicles are changing the landscape of order fulfillment
Operations can improve customer experiences by upgrading to these technologies
These technologies add a more evolvable and upgradable element to operations
Businesses that struggle with warehouse labor availability can leverage these technologies to adapt to increased demands
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18:20
Priority #1 – How to Master the Omnichannel Experience
12:00 PM - 12:45 PM
Abstract
A true Omnichannel shopping experience is the ultimate value proposition retailers can offer their customers. As more consumers turn to multiple channels for their shopping experience, the key for retailers is to provide a seamless and comparable experience across all channels. Companies that can align their channels, share inventory, fulfill customer orders in a timely (and cost-effective manner) and provide an easy returns experience will flourish with today’s consumer. In this seminar we will discuss how technology and analytics combined with automation can enable retailers to easily make the shift to Omnichannel fulfillment.Takeaways
• How omnichannel technologies help retailers manage their operation more smoothly.
• How to gain better visibility of your inventory, optimize your workforce and increase your customer satisfaction by adopting Omnichannel technologies.
• How analytics can give enhanced views into the operations, beyond the benefits of Omnichannel technologies.
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33:26
Visual Navigation for Wheeled, Autonomous Robots
12:30 PM - 1:15 PM
Abstract
In today’s session, we will inform and educate the audience on the latest tracking and computer vision device to the family, the Intel® RealSense™ Tracking Camera T265, a new class of stand-alone Simultaneous Localization and Mapping device, for use in commercial robotics, delivery drones and more. Intel ®RealSense™ technology comes with performance, flexibility, easy integration, and affordability, making Intel the partner of choice for large-scale OEMs and ODMs seeking to build high-volume products with best-in-class 3D vision technology. Takeaways
Learn how the Intel® RealSense™ Tracking Camera T265, a new class of stand-alone Simultaneous Localization and Mapping device, for use in commercial robotics, delivery drones and more.
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43:37
The Journey Thus Far. An E-Commerce Story.
12:45 PM - 1:30 PM
Abstract
Two years ago, Stage Stores installed a Joey Pouch Sorter to fulfill e-commerce orders. Why did Stage Stores decide to do this? What are the lessons learned? What would they do differently? The same? In this case study, you will hear about Stage Stores’ experience with this innovative solution and how it’s worked for them over the past two years.Takeaways
-What to consider when looking for an e-commerce solution
-How this solution has affected their customers
-How this has been a crucial part of their omnichannel experience
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15:26
Labor Shortage! How Can We Grow Our Omnichannel and eCommerce Business?
12:45 PM - 1:30 PM
Abstract
There seems to be a consistent cry from retail warehousing, distribution and fulfillment companies at almost every industry conference, lamenting the Amazon effect on labor availability, labor cost and drivers. And after all, it’s hard to compete and grow if you don’t have the staff to receive, pick, pack and deliver the goods!
But this problem isn’t just the Amazon effect; this session examines the root cause of these shortages, looks at demographic factors, and long range planning prognosis. Our experts discuss various automated solutions that address this challenge – whether you are interested in leveraging the latest digital technologies, labor management techniques, or automated solutions -- from goods-to-person, shuttles to pocket sorters, robotic picking, Control Towers, and more!
Takeaways
• A clear understanding of the market drivers, short and long-term impacts and business risk associated with labor resource availability to any business with omnichannel or eCommerce operations.
• Investment perspectives and priorities that best match the supply chain maturity of your organization.
• Establishing goals and objectives for investments in automation; driving costs down and productivity up.
• Tactical automation solutions you can use to reduce labor and achieve supply chain goals and objectives in the eCommerce or omnichannel warehouse, distribution and fulfillment center.
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38:10
Focusing on Optimization, Before Investing in Automation
12:45 PM - 1:30 PM
Abstract
Whether you’re a small, medium or large facility, space, time and labor are at a premium. As technology evolves, it can be easy to see the advantages of using semi- and fully automated solutions to increase productivity and address the labor shortage. But to make the most of automation, there’s a crucial step that must happen first — optimization.
An optimized warehouse creates more space for product, increases workforce productivity and leverages lift trucks for the best suitable task — all of which, ultimately, drives cost savings that can then be used to invest in automation.Takeaways
This seminar will highlight how optimizing a facility, prior to integrating automation onto the floor, can help ensure:
• Space is maximized to its full potential
• Warehouses are plotted for efficiency
• The right lift trucks are being used for the right tasks
• Labor and warehouse processes are managed for ultimate productivity
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29:42
Automation the Practical Considerations
1:15 PM - 2:00 PM
Abstract
Automation can offer extensive financial savings to an organization through reductions in labor and better use of space. But what about the other “practical considerations” that may be hard to quantify, but are often as important as ROI? In this session the speaker will discuss these impacts and share how valuable they are to the overall business case beyond an ROI. Takeaways
Identify factors beyond labor and space savings that help justify automation.
Understand operational and business parameters that are prerequisites for automation.
Become more creative in developing a compelling business case by “quantifying the qualitative.
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45:48
Warehouse Fire Sprinkler Codes and Impact on Storage Racks
1:30 PM - 2:15 PM
Abstract
Warehouse fire statistics and insurance losses will set background for discussion. Pertinent national codes and standards will be identified for use in designing of sprinkler protection along with the permitting process and key personnel roles. Certain rules are followed in the protection scheme process: what is stored (commodity); how is it stored (density or racking type) and how high is it stored. Special cases will be reviewed involving unique products storage or environmental constraints. The impact that sprinkler requirements place on the rack structure will be covered - including mandatory flue spaces, open area shelving, etc. ESFR (early suppression, fast response) type heads will be compared to conventional heads – and their impact on in-rack sprinkler requirements. Current trends in firefighting of warehouses incidents are changing based on some large recent events. This will be highlighted along with changes in the current edition of NFPA -13 Sprinkler Installation Standard.
Takeaways
Checklist of items to be considered when designing and operating a warehouse storing flammable products
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34:11
Intelligent Robots - How grasping technology evolved from simulation to the real-world
1:30 PM - 2:15 PM
Abstract
Robots are quickly being integrated into warehouse operations across industries in an effort to increase automation. With artificial intelligence, a new generation of robots are coming to the market, able to handle complex tasks that have never before been possible: grasping. Learn how AI has made intelligent robots work in the real-world.Takeaways
Robotics solutions for grasping is difficult, but with artificial intelligence, grasping technology has moved from the simulation world to the real-world.
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41:05
Before & After: Changing Your Distribution Center in a Tighter Labor Market
1:30 PM - 2:15 PM
Abstract
The days of meeting peak demand and growth by hiring more people are gone. Competition for warehouse labor has reached the point where it is now impacting your ability to grow. You must change the way you operate your distribution center to stay competitive, but how do you get from where you are now to where you need to be? What will that look like in the future? What kind of metrics can you expect? More importantly how can you keep your employees happy and make them more productive? Regardless of your picking methodology, from picking to carts with a clip board to using an RF gun and a WMS, there is always room to move to the next level in productivity. Let us share with you some success stories of companies that have made that transition.
Takeaways
1. How to create a positive warehouse culture and working environment.
2. How upgrading your material handling system and software can be used to offset today's tight labor market.
3. How you can improve on productivity no matter where you're at today.
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35:40
Bionic Supply Chain: The human, robotics, drones inventory management workforce.
1:30 PM - 2:15 PM
Abstract
Today’s customers expect same-day and next-day delivery guarantees. When they don’t get what they want, they can find another source with just a couple of screen taps or mouse clicks. For this reason, good inventory management—accompanied by the ability to move inventory through the supply chain at a high velocity—has become a must-have in today’s business world. As autonomous robot hardware and software continues to improve over the next 10 years, robots can provide a competitive advantage for companies. Through improvements in sensors, dexterity, artificial intelligence, and trainability. However, the day when “robots take over the universe” isn’t coming anytime soon, but the idea of humans and robots working side by side is already coming to fruition in factories and on warehouse floors worldwide. Autonomous robots can be used to improve the speed and accuracy of routine operations, particularly in warehousing and manufacturing spaces; work side-by-side with humans for added efficiency; and reduce the risk of employee injury in dangerous environments. We will discuss how robots and advanced technologies are merging into day-to-day operations and helping organizations overcome the challenges above, what it means to have a Bionic Supply Chain, and how this will affect you moving forward.Takeaways
Understand how technology will enhance logistics productivity in the next 10 years and vice-versa
Present and discuss existing and potential cases
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18:05
Why is Cart Delivery in High Demand?
1:30 PM - 2:15 PM
Abstract
Cart Delivery is a growing trend in the material handling industry today. Cart Delivery serves as a safer and more productive alternative to a fork truck saturated material flow. In this seminar, participants will be given a highlighted look into the added benefits that are possible when implementing cart delivery and moving towards a fork truck free environment. Participants will be educated on cart delivery. Insight will include definitions of fork truck free cart delivery, explanations on how cart delivery it is used and examples of how carts are used in various operations. Takeaways
• Participants will learn about cart delivery and its growing incorporation into material handling.
• Participants will be given the benefits associated with cart delivery.
• Participants will gain insight into variations in cart delivery and cart types.
• Participants will learn the first steps needed to move towards cart delivery, fork truck free environments and lean manufacturing.
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39:06
Machine Learning: The Intelligent Supply Chain
1:30 PM - 2:15 PM
Abstract
Machine learning will transform the supply chain industry saving major retail brands billions of dollars in the process. With the arsenal of data available to those in supply chain management combined with predictive analysis and artificial intelligence, find out how to turn your company’s supply chain into an intelligent one.Takeaways
-Advanced technologies like machine learning are available to implement into your supply chain today.
-How to implement machine learning technology into your supply chain.
-Examples of real life companies that have implemented machine learning successfully into their supply chains.
-Results of putting an advanced machine learning technology into the supply chain.
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35:53
The Future of Mobile Robots in Logistics
2:00 PM - 2:45 PM
Abstract
This session will look at the current state of the AGV and AMR industry and how these robotics products will be used in the logistics sector. Takeaways
How big is the industry really?
Who are the leaders?
What are the different technology approaches, and which ones are proving to be the most successful so far?
Which customers are adopting the technology?
What is the long-term outlook for the market and how will the industry look in a few years’ time?
Who will be the losers and winners?
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35:28
Forklifts to Robots: How to Find the Right Mix of Material Handling Automation
2:15 PM - 3:00 PM
Abstract
The world of material handling automation is constantly advancing, but what technologies and processes best fit your operation? How do you decide on the right mix of equipment and software, while optimizing layout and workflows? In this session, we will breakdown the process for selecting an integrated material handling solution that meets your current and future business objectives. From goal planning and data analysis to evaluation and implementation, we will break down the steps needed to help you develop a successful, cost-effective material handling system.Takeaways
• Key indicators that your business could benefit from automation
• The process for finding and evaluating material handling solutions
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29:16
Moving Beyond Bolted Down Conveyor and Sortation Equipment
2:15 PM - 3:00 PM
Abstract
Moving Beyond Bolted Down Conveyor and Sortation Equipment
Leading companies are searching for ways to move beyond the limitations of traditional mechanized automation into dynamic fulfillment solutions. Join Swisslog in discussion about how flexible, scalable, adaptable automation is collaborating within today’s fulfillment operations to gain adaptive abilities for rapidly changing customer demands.
Takeaways
- Learn how to assess your current market triggers and improve performance while preserving future flexibility
- Learn how the next generation of flexible and scalable automation and mobile robotics, will make your current fulfillment operations future-ready.
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24:56
FINDING & UTILIZING YOUR SPACE
2:15 PM - 3:00 PM
Abstract
Have you looked around your facility and wondered how you could possibly find more space for growth? Unlock the power of your facility and find your space as Merlyn Jarman, Systems Integration Sales Manager, outlines ways to optimize space, workflow, material handling, and safety – all in your current footprint! The tactics presented are innovative methods used in the top warehouses, distribution centers, stock rooms, and manufacturing facilities throughout the nation. He will present a broad range of solutions and examples to help your operation become more efficient and responsive to your Customers’ needs in today's fast-paced and competitive environment. Find smarter ways to use your cube, provide easy access for your Facility Team, safer ways to transport loads between floor levels, and keep personnel, equipment, and infrastructure safe. "Finding & Utilizing Your Space" should be on your ProMat must see list. We're looking forward to seeing you there.Takeaways
• Move up, not out by learning how existing overhead space can be utilized in both storage and automation as you position your facility for growth.
• Discover efficiencies as we reveal reliable ways to effectively and safely move bulky materials between levels.
• Make a safe space. Review tested solutions that increase safety throughout your facility and avoid costly OSHA fines.
• Learn how to achieve convenient and safe access to equipment and material.
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26:08
Less is More: Sustainability Might be More About What You Don’t Use than What You Do
2:30 PM - 3:15 PM
Abstract
E-commerce has morphed from a shopping method to a lifestyle. Today, everyone can place online orders for everything from ketchup to kayaks and expect those items to be delivered for free to their door in two days or less. These changing consumer behaviors are creating new supply chain realities and are challenging fulfillment operations and complicating efforts to employ sustainable practices. But companies may be looking in the wrong place when it comes to sustainable solutions in the packing operation. Sustainability isn’t just about the use of bio-based or recyclable materials. It’s mainly about eliminating waste, which can take the form of damage, decreased labor productivity, and skyrocketing shipping costs. Within a fulfillment operation, find out how making the right choices at the right stages can cause a ripple effect of avoidance that’s more powerful than any single sustainable material choice.Takeaways
• Learn how right-sizing automation can make fulfillment operations more sustainable.
• Discover ways to incorporate operational efficiencies that lead to more sustainable practices.
• Find the hidden drains many operations leaders miss: cost, time, material, environmental.
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47:54
Consultant, Integrator, OEM: Whom Do I Engage and When?
3:00 PM - 3:45 PM
Abstract
Participants will learn about the roles and services of consultants, integrators, integrators with a WES/WCS and original equipment manufacturers and variation thereof in this seminar that will also touch on some of the equipment manufacturers and how they go to market with their products and services. If you're not in the routine of evaluating, defining, developing and implementing projects for supply chain it can be very confusing to know whom to engage and when. We'll help shed some light on engaging these outside resources. Many organizations implement only a few projects every couple of years and lack the internal expertise and experience to best complete a project. A conveyor controls upgrade project is very different from a WCS picking project that looks to enhance these productivities. Even more important are those resources that are capable of looking at the overall flow of your operation and the impact of changes on the end-to-end flow and productivity. We'll examine several sample projects from needs to implementation and what it takes to be successful. Takeaways
Every project has a different need and requires a different level of expertise and experience to be successful. This seminar will help match the resource that best fit your needs so that your project can be successful.
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49:55
The Rise of the Urban DC – How Best Buy is Transforming Its Supply Chain
3:00 PM - 3:45 PM
Abstract
A few years ago, Best Buy was faced with historic corporate challenges as the company met growing competition from e-tailers such as Amazon, Newegg and others. In response to changing consumer preferences and an evolving retail landscape, Best Buy overhauled its omnichannel operations, including changes to its supply chain network.
Best Buy is currently re-designing each of its regional distribution centers (RDCs) and creating metropolitan e-commerce centers (MECs) to better serve customer demands. The company went through an extensive search to find the right software and automation provider to best serve each type of facility. The result is better inventory management, increased order accuracy, improved lead times for superior customer service, and an overall reduction in supply chain costs.
During this presentation, Rob Bass, Chief Supply Chain Officer at Best Buy, will detail his company’s supply chain transformation and provide tips for improving your omnichannel operations.
Takeaways
1. A step-by-step overview of how Best Buy turned around its operations to embrace omnichannel fulfillment and become an ecommerce leader.
2. An outline of how Best Buy will utilize its regional distribution centers and metro ecommerce centers to fulfill both retail and e-commerce orders.
3. The process of researching and selecting the right software and automation to handle inventory and speed to customer.
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39:27
Automatic Guided Vehicles (AGV): Elements & System Considerations
3:00 PM - 3:45 PM
Abstract
When considering the right type of AGV system for a specific application, a number of issues come into play, including: type of vehicle, guidance system, drive configuration, Power, communication, etc. Knowing these issues, and the options available will help you the solution will benefit your company. Takeaways
• You will learn about the different options available for AGVs and AGV systems.
• You will also have a better understanding of what is being sold to you.
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45:57
QwestfaliA: Your Journey to Automation
3:00 PM - 3:45 PM
Abstract
Join Westfalia Technologies for a seminar that takes you through your journey to an automated warehouse and answers the common questions along the way. Whether you are just starting to research into automation, or you are now looking for an integrator, this seminar will bring light to the questions that many have, but few have the answers to. The demand for quicker shipments and less room for errors is what is needed to stay competitive and to stay in line with the needs of the consumer. Companies like yours are under pressure to fulfill orders within shorter periods of time, while still maintaining the highest level of customer service. Meet with our team of experts who can help identify complexities in your warehouse and show a few ways how automation can help your warehouse stay on track and keep your customers happy while creating a profitable, efficient warehouse. Takeaways
The challenges companies face when trying to automate.
Key factors to research so that your automation project runs smoothly.
Learn about the tools available to combat challenges in the warehouse through a WES.
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40:41
Automating Your Inventory Management With Drones So It’s A 100 Times Faster
3:00 PM - 3:45 PM
Abstract
According to MHI and Deloitte, there are two primary forces driving investments in technology, and in the supply chain and logistics industry: Customer demands and workforce shortage. To the company that is still using clipboards, spreadsheets, and outdated manual electronic readers to track inventory, it’s time to wipe the slate clean and get up to speed with digital inventory that is powered by advanced technologies like robotics, drones, and artificial intelligence. This presentation will discuss how organizations that have invested in digital inventory technology are gaining an edge in understanding inventory levels and being able to move inventory faster throughout the supply chain. These companies are also redirecting their staff to handle high value activities and empowering their teams with rich information, which can then be revisited at any point in time and can be used to make better decisions.Takeaways
This presentation will discuss how organizations that have invested in digital inventory technology are gaining an edge in understanding inventory levels and being able to move inventory faster throughout the supply chain. These companies are also redirecting their staff to handle high value activities and empowering their teams with rich information, which can then be revisited at any point in time and can be used to make better decisions.
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44:48
Calculating the True Cost of Your Operation (and using it to justify change)
3:00 PM - 3:45 PM
Abstract
Is your current operation at capacity? Are you running out of space and looking to expand? Determining the actual hard costs of your existing operation can help persuade management it’s time for a change. In this seminar, we will review how to calculate the true cost of your current operations including labor, space and accuracy and more importantly how to use it to justify change. You’ll walk away with tools to show your CEO why you need change and exactly what automation can do for your operations. We will also look at some real life examples of how customers have been able to justify automation, achieving ROI in under 12 months.Takeaways
• Provide factors for determining the true cost of operations across industries worldwide
• Learn how to prove automation is cost justifiable in a short period of time
• See some real world examples where automation has been implemented
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43:39
RFID: IoT w/ smartphone attachments instead of terminals for short/long-range HF & UHF/RAIN cycle counts, picking, & finding the needle in a haystack!
3:30 PM - 4:15 PM
Abstract
Compare Handheld Terminals to Smartphones with Sleds & Gun-types
-Sleds & gun-types for Barcode & RFID Scanning, Reading, & Writing
-Advantages of hardwired devices over Bluetooth
-Compactness: Drivers can carry a 9ft RAIN RFID reader/writer in their shirt-pocket
-For large areas, use cellular data or collect the tag data and sync when you return to WiFi
Compare Hardware Barcode Scanning with “SoftScan” using the smartphone’s camera
-Advantages and Disadvantages of hardware vs software and some tips on how to improve
Compare RFID & Barcode: What’s so special about RFID?
-Basic anatomy of barcodes & Passive HF/UHF RFID Tags (similarities & differences)
-RFID: Special sensor tags for temperature & moisture
-Speed of Cycle counts & What about Shielding?
-Basic anatomy of a RFID Reader/Writer (Linear vs Circular)
-Use of Phasing to locate the X, Y, & Z of Passive RFID Tags
Takeaways
- Use of Phasing to locate the X, Y, & Z of Passive RFID Tags
- Use of smartphones with sleds & guns for RFID Scanning, Reading, & Writing,
- Advantages of hardwired devices over Bluetooth
- Drivers can carry a RAIN RFID reader/writer in their pocket
- For large yards, use cellular data or collect the tag data and sync when you return to WiFi
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29:16
Wireless Battery Charging: From your electric toothbrush to your lift truck - wireless charging will soon revolutionize your DC
3:45 PM - 4:30 PM
Abstract
Wireless battery charging will transform the way that industrial lift truck batteries are charged. Not only will battery charging be faster and more efficient, it will be safer and more convenient. Learn how induction is used to wirelessly charge batteries and how it will eliminate the operator’s active involvement in battery charging. New charging and DC design concepts will be discussed as well as an overview of the efficiency, power and speed of this technology. This seminar will give the attendee a look into the future of wireless lift truck battery charging.Takeaways
1. The basics of inductive (wireless) battery charging.
2. A timeline for commercialization of this technology in the material handling industry.
3. The impact of this technology on the design and operation of the DC, batteries and forklift trucks.
4. Factors to consider in purchasing a system, including Foreign Object Detection (FOD) and Metal Object Detection (MOD).
5. The facts behind magnetic field exposure and associated health risks.
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23:37
The Dawn of the Digital Day: How Automation and Real Time Location Solutions are Addressing Workforce Challenges
3:45 PM - 4:30 PM
Abstract
With the increase in front-line labor shortages at the warehousing and distribution levels, companies are leveraging innovations in technology to stay on top of the growing demands of e-commerce. Learn how next gen technologies like artificial intelligence and robotics combined with the analytics gleaned by real-time location solutions enable companies to drive greater supply chain optimization with a smaller headcount footprint.Takeaways
• Automation and robotics are impacting the industry in the next 2-3 years
• Embracing next gen supply chain technologies helps bridge the labor gap
• There is a growing portfolio of technologies that can economically deliver location-based insights
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28:15
3 Ways to Expand Your E-commerce Sortation Capacity
3:45 PM - 4:30 PM
Abstract
E-Commerce has exploded over the past few years and many older material handling systems have found it difficult to keep up. With a wide array of sortation automation available in the market, it can be difficult to decide what is the right solution for your business needs today and in the future. This seminar will provide insight on the different types of sortation (line, loop, MDR and more) as well as the benefits and throughput for each. Takeaways
- Different types of sortation available in the market
- Pros and cons of each type of sortation including costs, benefits and throughput
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41:07
Labor Market Challenges in the Supply Chain: Keeping Your Competitive Advantage
3:45 PM - 4:30 PM
Abstract
Learn from industry experts what real-world forces are driving current and forecasted labor market challenges in the supply chain industry. Experts dive deep into economic, population and generational changes - where you will hear about competing with industry giants and mega DCs, the shrinking labor pool, rising wages and the baby boomer retirement wave.
Experts discuss next-generation tools and technologies to help business leaders differentiate themselves, stay ahead of market challenges and grow their competitive advantage to attract and retain their future workforce.
Takeaways
• Understand current and future labor market challenges.
• Grow your competitive advantage to help attract and retain your future workforce.
• Understand the tools and technologies needed to stay ahead of market challenges.
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Wednesday, April 10, 2019
1:3:00
Preview of MHI 2019 Annual Industry Report
8:45 AM - 9:30 AM
This is your opportunity to be the first to have access to this new report on the supply chain trends and technologies that are transforming supply chains. Scott Sopher, the principal with Deloitte Consulting LLP's Supply Chain practice will join George W. Prest, CEO of MHI in presenting the findings and moderating a panel of manufacturing and supply chain leaders on the report's findings. They will be joined by a panel of manufacturing and supply chain professionals to discuss the real-world significance of the report findings.
24:20
The Roles and Responsibilities of an Executive for Implementing a Robotics and Automation Strategy in Materials Handling
10:30 AM - 11:15 AM
Abstract
Fulfillment is a numbers game, and when it comes to collaborative robots, the data doesn’t lie. Over 90% of organizations polled by research firm IDC indicate they have some plans for deploying robotics in the near term, with 21% actively piloting technology. But there are still barriers to adoption, one of the most significant being lack of compelling success stories. How exactly are cobots improving warehouse fulfillment operations?
Introducing ACT Fulfillment. In 2018, ACT Fulfillment, a third-party logistics provider, made a powerful decision: ditch manual carts for collaborative mobile robots to improve service for its largest account, a well-known shoe retailer. It was the right call. With cobots working with associates on the warehouse floor, ACT has tripled its pick rates, improved order accuracy and boosted employee morale.Takeaways
How ACT Fulfillment used collaborative robots to innovate its business.
The barriers to mobile robotics adoption, and how to overcome them.
Key insights into the mobile robotics market by the numbers, including data showing how companies are benefiting from cobots.
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42:07
Using Proven Material Handling Automation and Emerging Bot Technologies to Optimize DTC Order Fulfillment
10:30 AM - 11:15 AM
Abstract
With all the industry buzz around fully automated, “lights out” DC operations, many companies are trying to figure out where robots might fit within their distribution process. The idea of fully automated warehousing is especially appealing as customer service expectations grow and labor pools shrink. But the idea of jumping entirely into expensive, potentially complicated and largely untested mechanization is daunting. And what about the return on investment (ROI)?
The good news is, there’s a better strategy to maximize throughput and labor productivity without the risk: bot-assisted material handling systems. Combining Automatic Guided Vehicles (AGVs), Autonomous Mobile Robots (AMRs) and other robotic solutions with an operation’s existing automated technologies can deliver excellent results. This approach enables DCs to tailor technologies to their unique needs while building in flexibility to handle myriad fulfillment channels and requirements – both today and tomorrow.
This seminar shares specific application examples where the integration of bots into a facility’s current material handling equipment (MHE) and software adds order fulfillment speed, accuracy and agility. Examples include: Bot-assisted, semi-automated, light-directed picking systems that travel alongside pickers or tow full and empty carts; Put walls fed by pick-carrying bots for fast and accurate e-commerce order consolidation and packout; Fixed conveyor systems integrated with bots sporting motor-driven roller (MDR) conveyor on their top decks for product movement through areas without conveyance; Loop sorters interfacing with bots to receive full totes for takeaway or bring more merchandise for induction; Finishing systems by, or outputting to, bots; Complete integration of bots and other MHE systems with a facility’s overarching Warehouse Execution Software (WES) for end-to-end optimization and balanced, continuous workflow.
The session will include video examples and application briefs of these solutions in the field.
Takeaways
Things to remember:
¦ New robots and cobots can expand the agility and performance of existing material handling automation equipment.
¦ The name of the game is ‘evolution’ not ‘revolution.’ Incrementally adding emerging robotic products to proven material handling technologies delivers a solid ROI and process flexibility, with less risk and avoiding radical change.
¦ Demonstrated software and controls interfaces are crucial in effective automation adoption.
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21:47
Scaling Distribution to Support Growth
10:30 AM - 11:15 AM
Abstract
Your company is buzzing with excitement. Sales are soaring and continued growth is anticipated. Meanwhile, the distribution center struggles to keep up with orders. Inventory is filling the aisleways, labor costs are rising and it is becoming harder and harder to attract good staff. While growth is a proverbial “good problem to have,” it often puts significant pressure on the supply chain team to keep up. One of a supply chain executive’s worst nightmares is to have the distribution center(s) be the limiting factor to company success. So, you need to expand – now what?
This session will provide operations leaders with a step-by-step guide for navigating both the strategic and tactical components of distribution center expansion.
Takeaways
Attendees will learn:
• How to know when you’ll be out of space – and still have enough time to implement a forward-looking solution
• How to decide where the additional capacity should reside geographically
• How and when to determine facility size, layout and level of automation
• When you should consider outsourcing to a 3PL – and why
• What resources are available to help? What’s the difference between consultants, integrators, and material handling equipment companies?
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31:11
Solutions Community of MHI presents: Latest & Greatest Industry Innovations
10:30 AM - 11:15 AM
Abstract
Review the exciting new developments in material handling equipment, controls, software & systems to be seen at PROMAT 2019 in a single session delivered by MHI's Solutions Community. From Augmented Reality, Autonomous Vehicles, Blockchain and Drones to Imaging and Machine Vision, The Internet of Things (IoT), Predictive & Prescriptive Analytics, and Robotics with special emphasis on anthropocentric automation, we will identify technology advances from the show floor that should not be missed! Solutions for both smaller and larger companies will be presented with details on applications, benefits and a map to guide you to provider booth locations. Takeaways
• Optimize the use of your time at PROMAT – learn what's new on the show floor, then visit those company booths whose solutions may best fit your needs.
• Learn more about MHI's Solutions Community & how it can help you to enhance your material handling, logistics & supply chain programs in a non-commercial, Safe Harbor "
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38:27
Reusable Transport Packaging – Implementing and Improving Reusable Pallet, Container and Tote Programs
10:30 AM - 11:15 AM
Abstract
Reusable transport packaging such as pallets, totes, and containers, have significantly advanced American supply chains. Every day, these reusable assets and other forms of reusable packaging are used to deliver products of all shapes, sizes, and quantities.
More and more businesses are utilizing reusable transport packaging every day. We will explore and discuss the types of reusable packaging and benefits to the supply chains including environmental, reduced product damage, better unit load, lower labor costs and more.
Finding the right reusable pallet, container or tote to fit your product is only part of the answer. The sheer volume of reusable packaging in use can also overwhelm labor resources, take up space and significantly slow down operations. Handling, processing and returning pallets and containers once they are emptied can create all kinds of challenges to supply chains. We will take a closer look at options for retailers and manufacturers to improve the processing, tracking and returning of reusable transport packaging in the most efficient way possible.Takeaways
What are the benefits of reusable packaging for your supply chain?
Who can benefit from introducing reusable packaging into their supply chain?
What types of reusable transport packaging are available?
Do the economics of reusable packaging work for your business?
What should be considered in developing an implementation plan for reusable packaging?
Post implementation, how do you make sure all benefits are realized?
What are ways to improve existing reusable packaging programs?
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20:03
Why is Cart Delivery in High Demand?
10:30 AM - 11:15 AM
Abstract
Cart Delivery is a growing trend in the material handling industry today. Cart Delivery serves as a safer and more productive alternative to a fork truck saturated material flow. In this seminar, participants will be given a highlighted look into the added benefits that are possible when implementing cart delivery and moving towards a fork truck free environment. Participants will be educated on cart delivery. Insight will include definitions of fork truck free cart delivery, explanations on how cart delivery it is used and examples of how carts are used in various operations. Takeaways
• Participants will learn about cart delivery and its growing incorporation into material handling.
• Participants will be given the benefits associated with cart delivery.
• Participants will gain insight into variations in cart delivery and cart types.
• Participants will learn the first steps needed to move towards cart delivery, fork truck free environments and lean manufacturing.
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42:43
WMS vs. WCS vs. WES
10:30 AM - 11:15 AM
Abstract
Warehouse Management Systems (WMS) enable companies to allocate inventory based upon demand, whereas Warehouse Control Systems (WCS) manage the flow of materials traveling on material handling equipment within the warehouse, and Warehouse Execution Systems (WES) orchestrate the flow of work within the warehouse. Yet, many companies struggle with where each technology option fits into their distribution strategy.
Takeaways
How to compare the functioanlity available in each system; what each system does best and why; how to determine if one or both systems are right for your operation; how to integrate both systems to maximize performance
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38:31
Deploying Automation to successfully manage exploding SKU growth as a result of increased customer demand.
11:15 AM - 12:00 PM
Abstract
TVH is the leading supplier of spare parts for Fork Lift trucks. They have experienced explosive growth in the number of SKU’s they need to carry in order to satisfy increased customer demand for spare parts. Their challenge was to improve the efficiency of their operations without having to move into a larger building. TVH chose to use a discreet picking solution to help improve customer response, protect themselves from changing business models and get more from the space they already have. The seminar will explain the process of designing the system and the real business benefits they have achieved.
Takeaways
How to manage explosive SKU growth
How automation helps improve customer satisfaction
Key facts to consider when automating a warehouse to protect yourself from market changes
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45:24
Eliminating Barriers to your Continuous Improvement Efforts
11:15 AM - 12:00 PM
Abstract
Continuous Improvement is a term that includes a multitude of techniques and methodologies that are designed to help companies to increase efficiency and reduce waste within their operations. It’s logical that every company would want such improvements, and experts would agree that implementing lean initiatives is crucial for long-term success. So why do more than half of the CI initiatives implemented by companies not produce the expected results? We’ll explore the most common barriers and pitfalls to a successful Continuous Improvement initiative, what steps to take to avoid them, and how to get back on your feet if you’ve already encountered them. Takeaways
• Understanding why initiatives fail
• Aligning your organization for success before you start
• What, why, and how to measure your progress
• Continuous Improvement tactics for “quick wins” and long-term results
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36:06
RMI of MHI presents: Storage Rack Safety 101
11:15 AM - 12:00 PM
Abstract
The safe use of a storage rack system is key to the productivity of a warehouse. We discuss the resources available from the Rack Manufacturers Institute that can be used to design and implement a safe rack system. We discuss the inspections necessary in maintaining a safe rack system. We discuss how to assess rack damage and how to make a repair or replace decision.
Takeaways
• What resources are available to the rack designer and end user.
• What type and frequency of rack system inspections will help maintain a rack system in productive working order.
• What accessories may be available to enhance the safety of a rack system.
• How to assess rack system damage and make a repair or replace decision.
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21:15
Tackling the Labor Shortage Challenge
11:15 AM - 12:00 PM
Abstract
The explosion of e-commerce businesses and their demand for labor is outpacing the available labor pool. In this session, we will discuss effective methodologies used by operations managers to find, train, and keep good labor, and how automation fits into this formula. Takeaways
1. Learn creative strategies for retaining the best warehouse employees.
2. Effective scaling of labor for peak seasons.
3. How automation solutions play an invaluable role in solving labor shortage challenges.
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18:32
The Shift to Flexible Automation
11:30 AM - 12:15 PM
Abstract
Following the transition in warehousing and logistics from rigid and fixed automation to flexible solutions using robotic technologies. This session will focus on goods to person order fulfillment systems and robotics technologies and how they are changing supply chains around the world. The idea is to showcase how technologies in order fulfillment have changed.Takeaways
How robotics is changing warehouse design.
The difference between flexible and rigid automation.
Order fulfillment system design and changes through the years.
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44:51
Collaborative Robots and the Supply Chain of the Future
11:30 AM - 12:15 PM
Abstract
Learn how new, collaborative, autonomous mobile robotic technologies are now being integrated into warehouses to dramatically transform the supply chain. These new technologies create unprecedented productivity efficiencies that enable retailers and 3PL’s to meet the growing demands of the booming e-commerce market.Takeaways
• Understand different types of autonomous mobile robotics implementations
• Understand the metrics used to evaluate productivity improvement and success
• Understand how 3X productivity increases can be realized through human/robot collaboration
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36:07
How to Plan for 1-million + SKUs and Units / Day Throughput—Even with Labor Shortages
12:00 PM - 12:45 PM
Abstract
E-commerce has grown tremendously in the past few years, and shows no signs of slowing. As consumers increasingly flock to the internet to shop, expectations of both e-commerce and omni-channel retailers are expanding. However, there are limitations with current e-commerce and omni-channel distribution and order fulfillment systems. Learn how to plan efficiently for the next generation of order fulfillment to process 1-million + SKUs and units / day throughput with just 1-hour lead time and using minimal labor. Takeaways
Learn how to plan efficiently to maximize SKU count and high throughput even within an existing facility. Understand how the right equipment paired with the right software can increase throughput even with a labor shortage.
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14:55
Priority #1 – How to Master the Omnichannel Experience
12:00 PM - 12:45 PM
Abstract
A true Omnichannel shopping experience is the ultimate value proposition retailers can offer their customers. As more consumers turn to multiple channels for their shopping experience, the key for retailers is to provide a seamless and comparable experience across all channels. Companies that can align their channels, share inventory, fulfill customer orders in a timely (and cost-effective manner) and provide an easy returns experience will flourish with today’s consumer. In this seminar we will discuss how technology and analytics combined with automation can enable retailers to easily make the shift to Omnichannel fulfillment.
Takeaways
• How omnichannel technologies help retailers manage their operation more smoothly.
• How to gain better visibility of your inventory, optimize your workforce and increase your customer satisfaction by adopting Omnichannel technologies.
• How analytics can give enhanced views into the operations, beyond the benefits of Omnichannel technologies."
37:43
Enabling Intelligent Fulfillment
12:00 PM - 12:45 PM
Abstract
E-commerce and an “I-want-it-now” instant-gratification mindset are feeding the consumer craving for faster and faster delivery. To meet the growing demands of e-commerce supply chain decision makers must invest in an array of tools to streamline omnichannel merchandise fulfillment. You’ll learn about solutions from edge technologies – which automate worker tasks such as picking and sorting merchandise at a distribution center – to demand forecasting and planning applications that boost the accuracy of revenue forecasts and better align inventory levels via data analytics.Takeaways
• How to achieve constant visibility to supply chain assets, people and materials
• How analytics can supplement traditional material handling practices
• How edge computing, augmented reality and other innovations are boosting the productivity of a limited workforce
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29:28
WES Bridging the Future...Simplifying New Tech Integrations Under the WMS
12:00 PM - 12:45 PM
Abstract
To stay ahead of the competition, evolution of the distribution/fulfillment center is essential. With the explosion of new robotic technologies and the need to be less dependent on labor, the chore of implementing automation under the siloed controls of a WMS is slow, costly and problematic. The Warehouse Execution System (WES) is bridging the need faster and more successfully. We'll examine how the WES is simplifying and often extending the life of a WMS — opening the doors for quicker deployment of new technologies with artificial intelligence and simplifying the upgrade paths of a WMS in highly automated operations. We'll also review some case studies of recent WES deployments and how they opened a bridge to the future. Takeaways
In this overview of the distribution/fulfillment center technology stack, participants will learn about:
- Emerging technologies and how artificial intelligence factors into an operation
- Challenges with automation under siloed controls of a WMS
- The importance of end-to-end operational control when implementing new technologies
- Simplification of the WMS in large-scale automation projects
- Challenges associated with upgrading a WMS
- Methods to minimize risk, increase speed of delivery and reduce cost of implementing new technologies
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33:26
Reinventing pick/put-to-light: How Augmented Reality delivered cost-effective and flexible automation in less than 90 Days
12:00 PM - 12:45 PM
Abstract
For most warehouses, pick/put to light means fixed physical infrastructure. Bolted to the shelf, permanent footprint, and built on today’s business assumptions. But the reality is your business is changing all the time. So how do you automate for the future? How do you prepare for what you don’t yet know? “Flexible automation” combines your warehouse workforce with Augmented Reality smart glasses and compelling visual instructions. The end result is virtual pick/put walls that can easily be scaled, moved, expanded and adjusted to business needs of tomorrow by changing software configuration. Fewer bolts, fewer brick & mortar fixed assets. Best of all, it’s not “the future”, you can do this today!Takeaways
• Learn how you can create virtual pick/put walls that can be moved, expanded, and adjusted on the fly to meet business needs for today, next season, and future unknowns.
• Learn how you can go from idea to full production in less than 90 days with less cost and risk than traditional fixed lights.
• Learn how one customer deployed augmented reality put walls in less than 90 days, allowing them to reduce their conveyor load by 15% and avoiding costly bottlenecks during peak volumes.
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51:28
Applying Machine Learning to Optimize the Supply Chain: How IoT Will Revolutionize Supply Chain in 2019
12:30 PM - 1:15 PM
Abstract
Applying Machine Learning to Optimize the Supply Chain: How IoT Will Revolutionize Supply Chain in 2019. This session will focus on how IoT will revolutionize the supply chain in 2019 and beyond while touching upon track and trace capabilities, temperature variations, and moisture control. In a world dominated by the Internet of Things, tracking and protecting your most valuable assets has never been easier. IoT devices overcomes the shortfalls of traditional tracking technology to give you a leaner, more connected supply chain. Takeaways
Learn how IoT solutions offer: Flexibility, Affordability, End-to-end view, Real time updates
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31:50
Getting Started With AI and Machine Learning To Improve Warehouse Management
1:30 PM - 2:15 PM
Abstract
Machine Learning technology is all around us, when we search the web or shop online, even when we drive. It’s also embedded in common DC technology solutions – including the speech recognition used in voice-directed picking systems. This panel presentation will take a look at new applications of Machine Learning to improve distribution center and warehouse management. The panelists will provide an introduction to Machine Learning technology, explain emerging uses for ML in the warehouse, and suggest ways companies can get started with the technology.Takeaways
What you will learn:
- What is Machine Learning and where is it used today?
- Emerging applications of ML for Warehouse Management and how to get started in your facility
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31:00
Collaborative Robotics and the Supply Chain of the Future
2:00 PM - 2:45 PM
Abstract
Learn how today's innovative retailers and 3PLs are implementing collaborative, autonomous robotics technologies to dramatically improve fulfillment warehouse productivity, speed, and efficiency in the supply chain. These proven technologies have created unprecedented efficiencies that easily and seamlessly scale to meet the growing demands of today's e-commerce, retail, and omni-channel fulfillment, while minimizing labor costs and availability. Takeaways
How collaborative robotic are being integrated into today's warehouses.
Hear real-world examples of successful implementations.
Learn how key metrics are being used to evaluate success.
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44:40
Leveraging Industrial IoT to Automate Business Processes
2:15 PM - 3:00 PM
Abstract
Join Barcoding, Inc.’s Paul Baboian (IoT/RFID Solutions Manager) for an in-depth discussion of strategies, use cases, and enabling technologies that innovators are using to Digitize & Automate Business Processes. From manufacturing and logistics to field service, organizations are piloting and evaluating the value of “Big Data.” This session will help you understand how to best collect this data using modern technology and how to put that data to use in your business. Takeaways
* Learn how to best collect data using modern mobile technology and RFID
* Hear real-life use cases and stories on digitization using IoT
* Understand how efficient and accurate data collection can transform your business
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16:53
Leveraging Technology to Make Your Packaging Smarter
2:15 PM - 3:00 PM
Abstract
Reusable pallets and containers moves product through the supply faster and more cost-efficiently, when managed and allocated effectively. In this seminar, you will learn about the latest technologies to track packaging assets and have visibility to your packaging fleet. Whether shipping automotive parts, managing e-commerce fulfillment centers or distributing to retail, when packaging is combined with technology, companies experience shorter dwell times, better utilization and better data to assist in supply chain decisions. Takeaways
Understanding the latest tracking technology options
Best practices in track and trace
How to identify the right metrics for your supply chain
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19:48
RMI of MHI presents: Planning Your Rack System – Traditional and E-Commerce
2:15 PM - 3:00 PM
Abstract
As ecommerce becomes the norm in warehousing and distribution, the need to adapt storage and retrieval systems is imminent. RMI industry experts will share how rack system designs are changing to meet the requirements in the ecommerce world.
Takeaways
The key building blocks of a successful pallet rack system design
Trends and changes in rack system design to meet the needs of ecommerce
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15:00
Electrifying the Future: Bringing Fleet Management into Electric Class III Lift Trucks
2:15 PM - 3:00 PM
Abstract
The era of electric products is coming, and this seminar will provide insights, for manufacturers, on how to bring fleet management into electric Class III lift trucks using battery chargers!
This presentation will provide best practices on how a battery charger, installed on a pack, can collect charging information that could serve as basic information about the lift truck to a fleet manager. Information collected include monitoring the pack when the pack is not in use over a weekend or longer; Providing a trend in charging to monitor the general battery conditions; or logging a history of charging to understand whether the pack is.
This seminar will also cover ways in which the battery charger can enable IoT in a manufacturer’s product for future growth in fleet management. You will learn tips to incorporate fleet management for an electric Class III lift truck using the following components.
• A battery charger with data collection abilities. Ideally CAN or other communications to send the data out.
• 24V-powered telematics module with WiFi (if WiFi available at the charging area) or cellular data that can read the charger data over CAN.
• Cloud-based or local fleet management software
Takeaways
Tips to incorporate fleet management for an electric Class III lift truck
• A battery charger with data collection abilities. Ideally CAN or other communications to send the data out.
• 24V-powered telematics module with WiFi (if WiFi available at the charging area) or cellular data that can read the charger data over CAN.
• Cloud-based or local fleet management software
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42:38
CSS of MHI presents: Industrial Internet of Things: A Path to Predictive Analytics
3:00 PM - 3:45 PM
Abstract
The industrial revolution is underway and internet of things is one of the main topics that keeps traction when it comes to the most influential technologies throughout the next years.
While expertise is limited and most companies fail to adopt due to a lack of understanding of this technology (Deloitte annual industry report), we want to take a practical approach on what the CSS member companies are doing today and what companies can do to leverage the power of the internet of things.
The presentation will showcase different examples of information that material handling equipment can communicate back to their owners and how this can be used to predict maintenance needs or improve operations.Takeaways
The existing and foreseeable innovations due to internet of things
Types of data that can be gathered and used to collect predictive analytics
Steps that every company can take to unleash the power of internet of things"
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28:32
The Role and Responsibilities of Executives Assigned for Implementing a Robotics and Automation Strategy
3:00 PM - 3:45 PM
Abstract
A recent IDC survey found that for 37% of companies surveyed, lack of a champion and support from top management was a top challenge during their robotics project. This point helps to emphasize the need for the Chief Robotics Officer (CRO) role to support an increase in the number of robotics related initiatives across industries. Companies of all sizes: large, mid, and small are looking at robotics and automation to help propel the operation into the modern era.Takeaways
What is the role and responsibilities of a robotics champion?
How does the role fit into your overall organization chart? Who will they report to? Who will report to them?
What skill set is required for this role to implement an effective robotics strategy?
How to recognize the pros and cons of having a dedicated robotics champion within your organization.
What are the characteristics required of this executive to be effective with fellow team members and other departments?
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26:40
Best practices in selecting packaging for electrical sensitive components
3:00 PM - 3:45 PM
Abstract
In this rapid-fire era of technology advancements, more and more electrically sensitive parts are being manufactured and transported in the supply chain. Protecting these from static in the supply chain is critical to product quality. Reusable packaging is available in a variety of electrostatic dissipative (ESD) safe materials. Selecting the right material and packaging for the supply chain can equal better part quality.Takeaways
-Understand static protective materials
-Selecting the right ESD-safe packaging for your application
-Best practices in implementing ESD-safe packaging
-Cost justifying packaging for high-value parts
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47:31
How The Latest WMS Trends are Responding to Upcoming Supply Chain Challenges.
3:00 PM - 3:45 PM
Abstract
Changing landscapes in technology, distribution channels and demographics are challenging even the best run supply chains. This session will discuss current and future critical challenges – including some that you may not have considered. You will learn how the latest trends in WMS technology are addressing these challenges to ensure that you can stay at the top of your game.Takeaways
• What critical supply chain execution risks exist today and what will surface in the future.
• How to prepare your supply chain to stay ahead of risks and keep your competitive advantage.
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33:57
IoT is Driving the Future of Supply Chain Management
3:00 PM - 3:45 PM
Abstract
The Internet of Things (IoT) is making the whole world around us interactive, including the supply chain. Objects in the supply chain can now be interconnected and communicate with each other to offer useful information and services to people in the process. Virtually all physical objects in the supply chain are enriched with digital information and your ability to identify thesse objects efficiently will help you discover new insights and make better decisions. Camera-equipped smart devices powered by barcode, text and object recognition software make it possible to bring IoT applications right into your supply chain. This seminar will explain how mobile computer vision applications make physical objects interactive with out augmented reality technology and add value across the supply chain.
Takeaways
• How to transform camera-equipped smart devices powered with computer vision software into enterprise-grade barcode, text and object recognition tools capable of performing critical supply chain workflows
• How to extend IoT applications to everyday supply chain objects and make it possible for them to be identified, tracked, and superimposed with relevant digital information without requiring them to have a computer chip embedded or be conected online"
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31:21
AGVS of MHI presents: Is Using Cloud-based Automation Right for your Autonomous Vehicle Systems
3:00 PM - 3:45 PM
Abstract
Today, cloud-enabled devices and machines are combined with operational enhancements to create what we call smart warehouses. Within these smart warehouses, cloud-based automation and robotics is becoming a viable option to help boost efficiency and productivity. We will review the many important factors to consider when deciding whether cloud-enabled systems can work for your operation
Takeaways
• Hear about how connected devices have matured within smart factories and warehouses
• Discover how to evaluate on-premises and cloud-based automation options when considering AGV solutions
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15:58
Megatrends Impacting Fashion/Apparel Supply Chain & Distribution - Leverage your distribution network to enable a competitive advantage!
3:45 PM - 4:30 PM
Abstract
The Fashion/Apparel warehousing & distribution business is not immune to the global, sustained and macro-economic forces of development that are impacting other businesses. These forces are defining our future world and its increasing pace of change.
Shopping behaviors of today’s young consumers will become the habits that dictate how they purchase in the future. Omnichannel shoppers demand more choices from their providers with high expectations of reliability and flexibility.
This session will examine Megatrends and the rapid pace of innovation that is impacting warehouse management for Fashion/Apparel retailer and suppliers. Our specialists will discuss how technology and automated solutions can position businesses to meet these challenges and leverage their MHE to exceed customer expectations.
Takeaways
Takeaways:
• An understanding of the market drivers, long-term impacts and business risk associated with the trends that affect Fashion/Apparel businesses with omnichannel operations.
• Matching the proper warehouse technology to meet the demands of shoppers.
• Establishing goals and objectives for investments in (supply chain) technology; driving costs down and service levels up.
• Tactical automation solutions you can use to reduce labor and achieve supply chain goals and objectives in the eCommerce or omnichannel warehouse, distribution and fulfillment center.
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32:31
The “Automation Aware” Supply Chain of the Future: Robotics, Warehouse Control & Beyond
3:45 PM - 4:30 PM
Abstract
Manufacturers are rapidly automating supply chain operations to handle ecommerce, shorter delivery windows and consumer expectations for adaptability. Technologies to streamline new business models and stressed logistical systems due to these trends, along with a shrinking workforce, are key to maintaining a competitive edge.This seminar gives an overview and discuss real-world examples of businesses capitalizing on the “automation aware” supply chain of the future. Always know how, when and where to use future technologies, such as autonomous robots, to scale for success.
Takeaways
How to seamlessly integrate and manage the latest automation technologies to handle seasonality, single-line orders, high volumes and beyond
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15:25
Increasing Your Bottom Line through a Connected Fulfillment Operation - Understanding the Value of IoT & Leveraging Your Fulfillment Process
3:45 PM - 4:30 PM
Abstract
In a connected world where consumers are clicking to gain access to everything from same day shipping on consumer goods to getting real-time updates on order statistics, retailers and manufacturers need to know what data is relevant and available within their fulfillment process. This presentation takes a hard look at what data is valuable within the distribution center and how to connect it to drive a profitable bottom line. Takeaways
Learn how to connect your fulfillment processes to engage consumers and connect your supply chain to the IoT generation. Understand how to leverage material handling and fulfillment data to drive a profitable bottom line. Learn what data is readily available to give your consumers a great omni-channel shopping experience that will keep them coming back while your team increases profit and efficiency.
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31:09
A Practical and Cost Effective Approach to Deploy Autonomous Robots in Picking
3:45 PM - 4:30 PM
Abstract
Voice picking unites workers and autonomous robots and enables batch order picking. Autonomous/collaborative robots, often referred to as “Co-bots”, are essentially lower cost self-guided automated vehicles (AGV’s). This technology is highly suitable for transporting batch order pick carts, and replaces an operator’s non-value manual labor of pushing carts when picking, and moving pick complete orders to the pack area. Automating the movement of dense order pick carts is a more effective process compared to discrete order mobile picking robots, and traditional conveyor zone picking systems.
Smart, mobile Co-bots can take the place of conveyors or work in tandem with conveyor systems to transport orders throughout the operation at higher efficiency than before. Co-bots combined with a Tier 1 Voice picking system acting as the central dispatch center perform “Uber like services” coordinating the workers and Co-bot’s movements in the pick and pack validation process for increased throughput across the operation.
Co-bots increase throughput and decrease pick labor, reduce order processing time, and improve material movement in distribution centers. Merging top performing voice technology with automated transport technology boosts productivity while directing worker movement and picking tasks. Co-bots are already changing the way materials move within manufacturing operations, and will soon become a game changing technology used to improve batch order picking by eliminating mundane, low value tasks and operator fatigue caused by manually pushing manual push carts with loads of 1,000 lbs or greater.
The latest Co-bots have the towing capacity to transport more order density per cart than a man to goods zone routing operation. The Co-bot automatically transports and routes multiple pre-loaded carts containing 20 or more order cartons from the cart build area to the required SKU storage locations, maneuvering around obstacles, fork trucks, and people, in a fast, safe, and efficient manner. It travels in the proper pick sequence, bypassing zones without pick demand. At completion of the final pick task on the cart, the Co-bot delivers the cart to a conveyor unload zone, or to the pack station and then picks-up empty carts that are ready to be picked, and returned to the order start area.
Voice as the Catalyst Uniting Workers and Robots
Multi-modal voice technology is well suited to direct workers in a hands free and eyes focused operation to complete the picking tasks, while also serving as the central dispatch center to coordinate the movement of the Co-bots and workers. The voice software manages worker movement within the zones based on the orders released. Orders are prioritized, optimized, and assigned to a cart. Carts containing the optimized batch of orders based on factors like SKU movement, required pick locations, and zones, increase the travel path efficiency.
By increasing zone pick density along the travel path, the pickers walk less and perform more picking in a shorter time period, and can be dynamically directed to adjacent pick zones based on work demand. Voice Directed Co-bot autonomous batch cart routing and transport optimizes picking and movement from zone to zone, while proving a 99.98% - 99.99% pick-pack validation accuracy, and 25% or more higher efficiency than a voice picker using a manual batch cart, significantly outperforming autonomous robots.
Takeaways
1. Collaborative robots “co-bots” work in partnership with workers to minimize wasted walk time.
2. High density batch pick carts containing 20 or more orders increase lines per hour pick rates.
3. Co-bots eliminate operator fatigue and speed up order flow across pick and pack areas.
4. Voice and robots reduce the labor required to process orders and enable workers to focus on high value tasks.
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Thursday, April 11, 2019
45:14
Eliminating Barriers to your Continuous Improvement Efforts
10:30 AM - 11:15 AM
Abstract
Continuous Improvement is a term that includes a multitude of techniques and methodologies that are designed to help companies to increase efficiency and reduce waste within their operations. It’s logical that every company would want such improvements, and experts would agree that implementing lean initiatives is crucial for long-term success. So why do more than half of the CI initiatives implemented by companies not produce the expected results? We’ll explore the most common barriers and pitfalls to a successful Continuous Improvement initiative, what steps to take to avoid them, and how to get back on your feet if you’ve already encountered them.
Takeaways
• Understanding why initiatives fail
• Aligning your organization for success before you start
• What, why, and how to measure your progress
• Continuous Improvement tactics for “quick wins” and long-term results"
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48:51
Enhancing the Customer Relationship through the Lean Journey
10:30 AM - 11:15 AM
Abstract
An important core value of Toyota Material Handling is to “Be Faithful to Your Duties”, contributing to the betterment of industry and society. Although we are a material handling equipment manufacturer, we have a responsibility far greater than manufacturing and selling a product. We’d like to share the Lean methodology concept, and how Lean thinking and processes enhance customer satisfaction through human development and respect for people.
Takeaways
"• What is Lean, really? And how is Lean applied?
• How Lean supports the customer"
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18:03
Scaling Distribution to Support Growth
10:30 AM - 11:15 AM
Abstract
If ever-higher customer expectations, low labor availability, or seasonality taken to extremes are some of the pressures that your company is up against as e-commerce sales grow, you won't want to miss this educational session. Attend this seminar to learn about five strategies that your company can use to survive in the quickly-evolving age of e-commerce. The focus will be processes and technologies that can help drive efficiency, boost order turnaround times, and manage extreme seasonality as e-commerce order volumes rise.
Takeaways
Attendees will learn:
• How to leverage omni-channel automation to efficiently fulfill orders across multiple channels at the same time
• When it makes sense to implement technologies such as unit sorters, pocket sorters, put walls and goods-to-person systems
• About three technologies that can help manage extreme seasonality
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25:52
How to Plan for 1-million + SKUs and Units / Day Throughput—Even with Labor Shortages
10:30 AM - 11:15 AM
Abstract
E-commerce has grown tremendously in the past few years, and shows no signs of slowing. As consumers increasingly flock to the internet to shop, expectations of both e-commerce and omni-channel retailers are expanding. However, there are limitations with current e-commerce and omni-channel distribution and order fulfillment systems. Learn how to plan efficiently for the next generation of order fulfillment to process 1-million + SKUs and units / day throughput with just 1-hour lead time and using minimal labor. Takeaways
Learn how to plan efficiently to maximize SKU count and high throughput even within an existing facility. Understand how the right equipment paired with the right software can increase throughput even with a labor shortage.
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29:40
FINDING & UTILIZING YOUR SPACE
10:30 AM - 11:15 AM
Abstract
Have you looked around your facility and wondered how you could possibly find more space for growth? Unlock the power of your facility and find your space as Merlyn Jarman, Systems Integration Sales Manager, outlines ways to optimize space, workflow, material handling, and safety – all in your current footprint! The tactics presented are innovative methods used in the top warehouses, distribution centers, stock rooms, and manufacturing facilities throughout the nation. He will present a broad range of solutions and examples to help your operation become more efficient and responsive to your Customers’ needs in today's fast-paced and competitive environment. Find smarter ways to use your cube, provide easy access for your Facility Team, safer ways to transport loads between floor levels, and keep personnel, equipment, and infrastructure safe. "Finding & Utilizing Your Space" should be on your ProMat must see list. We're looking forward to seeing you there.
Takeaways
• Move up, not out by learning how existing overhead space can be utilized in both storage and automation as you position your facility for growth.
• Discover efficiencies as we reveal reliable ways to effectively and safely move bulky materials between levels.
• Make a safe space. Review tested solutions that increase safety throughout your facility and avoid costly OSHA fines.
• Learn how to achieve convenient and safe access to equipment and material."
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29:54
Cloud Robotics for On-Demand Automation: AMRs Deliver 2-3X Performance with 3-6 Month ROI
11:15 AM - 12:00 PM
Abstract
Autonomous Mobile Robots (AMRs) are becoming mainstream and demonstrating impressive levels of safety, speed and flexibility in global e-commerce, manufacturing and retail organizations. Combining AMRs with cloud technology, Cloud Robotics is a further advance that eliminates the key barriers and risks in AMR deployments and delivers On-Demand Automation, which enables automation assets to be deployed and redeployed easily, at will. Learn from robotics and automation expert Melonee Wise, CEO of Fetch Robotics, how an on-demand automation strategy can transform your warehouse operations and achieve ROI in 3-6 months.
Takeaways
1. Discover how cloud robotics reduces the time, costs and risks of AMR deployments
2. Hear how AMRs have matured and delivered proven results in production deployments
3. Learn how to identify sites and workflows with the easiest deployment and greatest ROI"
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34:32
WES Bridging the Future...Simplifying New Tech Integrations Under the WMS
11:15 AM - 12:00 PM
Abstract
To stay ahead of the competition, evolution of the distribution/fulfillment center is essential. With the explosion of new robotic technologies and the need to be less dependent on labor, the chore of implementing automation under the siloed controls of a WMS is slow, costly and problematic. The Warehouse Execution System (WES) is bridging the need faster and more successfully. We'll examine how the WES is simplifying and often extending the life of a WMS — opening the doors for quicker deployment of new technologies with artificial intelligence and simplifying the upgrade paths of a WMS in highly automated operations. We'll also review some case studies of recent WES deployments and how they opened a bridge to the future.
Takeaways
In this overview of the distribution/fulfillment center technology stack, participants will learn about:
- Emerging technologies and how artificial intelligence factors into an operation
- Challenges with automation under siloed controls of a WMS
- The importance of end-to-end operational control when implementing new technologies
- Simplification of the WMS in large-scale automation projects
- Challenges associated with upgrading a WMS
- Methods to minimize risk, increase speed of delivery and reduce cost of implementing new technologies
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35:15
Workforce Management Software: Take the Pain out of Staffing Your DC
11:15 AM - 12:00 PM
Abstract
One of the most important job factors for the average hourly warehouse worker is flexibility. Attend this dynamic session to discover how companies are rethinking the ways they manage employees and the software tools they’re using to do it. This is a proven method for reducing turnover, increasing adaptive and flex scheduling and reducing overtime. We'll use a real-world example with customer case study data to illustrate how to harness the power of Workforce and Labor Management software together so that you can offer employees flexibility while taking the pain out of the peaks and valleys of staffing a distribution center for management. (Customer representative will join us if able)
Takeaways
"Brief explanation of workforce and labor management software
How workforce management offers flexibility for the warehouse worker
How to harness the power of workforce and labor management software together
Customer case study/real-world application"
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44:31
Before & After: Changing Your Distribution Center in a Tighter Labor Market
11:15 AM - 12:00 PM
Abstract
The days of meeting peak demand and growth by hiring more people are gone. Competition for warehouse labor has reached the point where it is now impacting your ability to grow. You must change the way you operate your distribution center to stay competitive, but how do you get from where you are now to where you need to be? What will that look like in the future? What kind of metrics can you expect? More importantly how can you keep your employees happy and make them more productive? Regardless of your picking methodology, from picking to carts with a clip board to using an RF gun and a WMS, there is always room to move to the next level in productivity. Let us share with you some success stories of companies that have made that transition.
Takeaways
1. How to create a positive warehouse culture and working environment.
2. How upgrading your material handling system and software can be used to offset today's tight labor market.
3. How you can improve on productivity no matter where you're at today."
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34:06
Sales: The Best Play in Your Digital Transformation Playbook
12:00 PM - 12:45 PM
Abstract
Prior to Industry 4.0, production was the bottleneck to growing a successful company and customer base. Now, the bottleneck in manufacturing is the front end sales process. Specifically, the bottleneck is an inefficient quoting process involving large, static excel spreadsheets, a cumbersome back and forth between sales, the customer, and the engineer, and multiple quote iterations. This can all be remedied with sales enablement technology. To ensure a streamlined process from customer to sales to shop floor and back to the customer, sales processes must be overhauled and aligned with current sales enablement technology. Manufacturing sales must be as advanced as the shop floors that support them. Without leveraging sales enablement technology in conjunction with shop floor process improvement, an antiquated sales process becomes the new bottleneck limiting corporate growth and stifling Industry 4.0 investment. Why spend money to improve the bottom of the production process if the top of the process (sales) is still horribly inefficient? Always remember, sales drives production.
Takeaways
Understanding why sales belongs in the Industry 4.0 conversation.
Where to start in your transformation journey.
How to prepare.
What to expect if you transform your sales process successfully
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49:36
Distributed Logistics and Automation
12:00 PM - 12:45 PM
Abstract
Digital commerce has dramatically challenged supply chains. To address these challenges new solutions, technology, and material handling is needed. This is the beginning of the era of new retail, retail innovation, a new shopping experience, game changing demand driven replenishment, and an each supply chain. This new era will place the customer in charge of the unichannel to enjoy the exploration and experience of shopping, while maximizing convenience, value, and selection. This new era of retail will drive retailers’ and brands’ success and profitability. You must understand how these digital disruptions are affecting companies supply chains and what needs to take place to respond to these disruptions. The new retail model will result in increased profitability for retailers and brands, increased customer satisfaction, and the evolution of a seamless and integrated ecosystem experience regardless of the channel. To achieve these results a total reinvention of your supply chain is required.
Takeaways
"• Automation, Robotics & Technology (Growth & Development)
• Inventory – Positioning, Leverage & Fluidity (Demand Predictions)
• Evolution from Omnichannel to Unichannel Retail
• Bricks & Clicks (Customer Shop)
• Retail will change more in the next ten years than the last thousand."
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32:58
Warehouse drones for automated inventory management
12:00 PM - 12:45 PM
Abstract
According to MHI and Deloitte, there are two primary forces driving investments in technology in the supply chain and logistics industry: Customer demands and workforce shortage. To the company that is still using clipboards, spreadsheets, and outdated manual electronic readers to track inventory, it’s time to wipe the slate clean and get up to speed with digital inventory that is powered by advanced technologies like robotics, drones, and artificial intelligence. We will discuss how organizations that have invested in digital inventory technology are gaining an edge in understanding inventory levels and being able to move inventory faster throughout the supply chain. These companies are also redirecting their staff to handle high value activities and empowering their teams with rich information, which can then be revisited at any point and time and can be used to make better decisions.
Takeaways
Learn what digital inventory technologies are available and delivering value to organizations
Understand how autonomous drones and robotics can help you better manage your inventory levels
Understand if your operation is a good fit for this type of technology"
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29:08
Current European Trends in Material Handling Technology
12:00 PM - 12:45 PM
Abstract
"This seminar provides an overview of current trends and innovations in material handling technology in Europe. In particular, this seminar looks at:
• Sensor technology in material handling applications
• Advanced driver-assistance systems for lift trucks
• Autonomous vehicles
• Cobots (collaborative robots) for warehouse applications
With award-winning forklift safety technology and deep relationships with major European lift truck OEMs, ELOKON has a unique view of trends in industrial truck management. In this seminar, the company will share insights into the latest technological advances in Europe that are making material handling safer and more efficient."
Takeaways
• How new technologies are driving material handling innovations in Europe
• How sensors are reducing workplace accidents in automotive applications
• How digitization is improving industrial vehicle productivity"
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31:16
More than the robot: how software unlocks greater value for customers
12:00 PM - 12:45 PM
Abstract
"You’ve probably heard a lot of talk about mobile robotics and the value it generates for warehouse operators today. Most mobile robots are focused on removing the long walk. But eliminating the long walk is just one of 3 areas for improvement in the warehouse.
Now, leading companies are using directed workflows to make the picking task easier, and machine learning and artificial intelligence to reduce the number of aisles an associate needs to travel through and the number of steps they need to take."
Takeaways
1. Removing the long walk is table stakes when it comes to mobile robots.
2. How machine learning and artificial intelligence reduce the in-aisle walking.
3. How follow the robot directed workflows make picking faster and remove errors."
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16:03
ASRS of MHI presents: Benefits of ASRS for Warehouse Automation
12:45 PM - 1:30 PM
Abstract
Automated storage and retrieval systems (ASRS) enable warehouse operations to be efficient and productive while reducing operating costs. See how an automated storage solution can be the most effective method of buffering, sequencing and storing inventory in your operation. With the rapid expansion of Distribution Centers and the low unemployment the challenges to support optimal levels of inventory and to fulfill the high variation of customer order and delivery demands has become paramount. The historic solution of throwing labor at a problem is no longer acceptable. Labor shortages and the increasing costs for skilled labor now more than ever make it almost impossible sustain a profitable business.
In this seminar, attendees will learn the Benefits of deploying various types of ASRS solutions for handling pallets, totes, cartons, containers, etc.; and more importantly how this mitigates the business opportunities present in today’s rapidly changing production and distribution environments.Takeaways
• Understand the many ways an ASRS can optimize your operation
• See examples of how ASRS is being applied today
• Review the compelling business benefits realized with ASRS
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35:46
What’s Next in Big Data and Fleet Management?
12:45 PM - 1:30 PM
Abstract
"The interconnectivity of material handling facilities is revolutionizing how fleet management decisions are made. To best understand how your fleet is operating, fleet management systems should be the driving force behind reducing maintenance costs and downtime.
Fleet management systems collect real-time truck data to determine which trucks aren’t being used enough to justify their maintenance costs or have reached an age in which they are requiring a lot of downtime for maintenance. Using this predictive analytics data to make informed decisions about your fleet will drive productivity and efficiency to meet tomorrow’s deadlines. "
Takeaways
This seminar will highlight how to leverage predictive analytics to:
• Reduce lift truck maintenance costs and downtime
• Make data-based decisions about right-sizing and right-typing your fleet as well as fleet replacement"
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39:51
Passive RFID : The Essential Data Collection Backbone of IoT
12:45 PM - 1:30 PM
Abstract
Alien technology will explore and illustrate the role of passive RFID data collection in IoT/Blockchain environments. Passive RFID is the only data collection methodology that can efficiently gather massive amounts of data quickly and efficiently, and thus empower true IoT execution.
What you will learn from this session is the following:
You will learn how passive RFID is enabling IoT/Big Data implementations in warehouses, distribution centers, and manufacturing plants
You will also learn critical best practices for successful and efficient passive RFID implementations, including :
1. Tag selection
2. The difference between tracking and location methodologies
3. The expectation levels you should have for passive RFID performance
Takeaways
In this session, Alien Technology, the pioneering leader in the manufacture of passive RFID IC's, tags, and readers, will illustrate the compelling role this technology has been playing to an increasing degree in the implementation of manufacturing, distribution, and fulfillment data collection systems. Because passive RFID can collect so much data at such a rapid speed, at 99%+ read rates, and without human intervention, it is truly the only data collection technology suitable for high volume IoT/Blockchain environments. In addition, Alien will present the current status of the passive RFID industry, including important industry trends in tag development, fixed and handheld reader development, and adoption rates. If you've though about implementing passive RFID in the past, or if you did implement the technology in the early 200's before i matured...it is time to take another look.
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45:34
WMS vs. WCS vs. WES
12:45 PM - 1:30 PM
Abstract
Warehouse Management Systems (WMS) enable companies to allocate inventory based upon demand, whereas Warehouse Control Systems (WCS) manage the flow of materials traveling on material handling equipment within the warehouse, and Warehouse Execution Systems (WES) orchestrate the flow of work within the warehouse. Yet, many companies struggle with where each technology option fits into their distribution strategy.
Takeaways
How to compare the functionality available in each system; what each system does best and why
How to determine if one or both systems are right for your operation
How to integrate both systems to maximize performance
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